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Unstable pH (Read 1144 times)
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Unstable pH
Jun 22nd, 2010, 10:16am
 
My pH values have been dropping over a few weeks, I've been adding hydrated lime to try to bring it back up but its not working. My influent pH has been in the mid to high 7's, the ox ditch has been  mid to low 5's, my effluent has been mid to low 6's. Is the warmer temps having an effect on the pH levels? My settling test went to extreamly fast 220/200 on some days and  200/170 on others, I've looked at the microscope and the bugs seem active. My trubidity  has been very good staying below 9 some days in the low 5's. DO has been steady at 1.03-1.24. My clarifier has a blanket of 4' and holding. COD's on influent 146 and on effluent 34. Can anyone help, If need more info I can provide.
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Re: Unstable pH
Reply #1 - Jun 22nd, 2010, 2:29pm
 
You are probably nitrifying in your ox ditch and that process sucks up alkalinity from the water.  Lime isn't the best choice to increase alkalinity.  Research for a better, economical option to lime.  Your pH levels are too low in the ox ditch and effluent.  If you do not need to nitrify, then waste out the excess solids and lower the SRT to stop nitrification from happening and your pH level will increase.

~Eric      Roll Eyes
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Re: Unstable pH
Reply #2 - Jun 23rd, 2010, 2:51am
 
Hi Eric ,


Stopping nitrification  will increase the NH3 levels in the secondary effluent is it correct ? in that case how do you achieve complete nitrification in this situation  where nitrification  is mandatory ? and the PH should also increase !  Can you light some more information on this issue .
regards
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Re: Unstable pH
Reply #3 - Jun 23rd, 2010, 7:07am
 
I am assuming that you must nitrify?  Then you must increase the alkalinity of the influent to your ox ditch.  We use calcium magnesium to increase our pH and alkalinity.  Our effluent pH values usually remain above 6.8 but if they begin dropping under that threshhold then we increase our dosage rates of the cal-mag.  Hope this helps you.

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Re: Unstable pH
Reply #4 - Jun 23rd, 2010, 7:58am
 
BB,
Can you please advise us of the following parameters:
  • raw influent alkalinity
  • final effluent alkalinity
  • raw influent kjeldahl nitrogen or ammonium
  • final effluent kjeldahl nitrogen or ammonium
  • final effluent nitrate
With this info we can calculate how much alkalinity should be consumed through the process and be able to confirm if the influent has sufficient buffer capacity.

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Re: Unstable pH
Reply #5 - Jun 23rd, 2010, 8:13am
 
Geoff,
Raw inf.alk. = 7.48
Final eff. alk. = 6.07
Raw Amm. = 70
Final eff. Amm. = 15
I'm not sure of the final eff. nitrate
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Re: Unstable pH
Reply #6 - Jun 23rd, 2010, 9:00am
 
BB,
The alkalinity figures - do you have them as CaCO3?

Can you have a guess at the effluent nitrate?

Have you ever calculated alk loss through a process before?  If not I can show you the calcs.

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Re: Unstable pH
Reply #7 - Jun 23rd, 2010, 1:53pm
 
Are you sure those values aren't pH rather than alkalinity?  They are extremely low.

~Eric
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Re: Unstable pH
Reply #8 - Jun 24th, 2010, 7:08am
 
I was going to let everyone know yesterday but I didn't get the chance to. Yes they are pH levels, I dont have an alkalinity test kit as of yet I just ordered one and should have it by next week. I only have a very little lab right now but when the new plant is finished being built (9/30/10) I will have a bigger and more up to date lab with all the testing equipment that I need, without having to be sertified by the state. I would except any help or information with my pH problem.
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Re: Unstable pH
Reply #9 - Jun 24th, 2010, 7:46am
 
BB
I'd be sending samples off to get the alkalinity and effluent nitrate figures we need to determine what your issues are.

Are you aware of the following?
Your ammonia dropping from 70 to 15mg/L through nitrification consumes 55 x 7.14mg/L CaCO3= 393mg/L alk lost.

As the alkalinity of sewage is typically 200 to 400mg/l you can see that nitirification consumes most of what is available.  Once your effluent alkalinity drops below 50mg/L your pH will drop through the floor.

Unless you fully denitrify (to recover 50% of the lost alk) then a plant with low influent alk will struggle.

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Re: Unstable pH
Reply #10 - Jun 24th, 2010, 7:49am
 
How do I or can I raise it to the levels needed?
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Re: Unstable pH
Reply #11 - Jun 24th, 2010, 7:56am
 
BB,
How to control pH:  Stop nitrification, or, add any of the following:
  • Magnesium hydroxide - Mg(OH)2
  • Slaked lime - Ca(OH)2
  • Caustic soda - NaOH
  • Quick lime (Calcium oxide) - CaO


How big is your plant?

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Re: Unstable pH
Reply #12 - Jun 24th, 2010, 8:46am
 
My daily flows have been around 15,000 and on weekends it drops drasticly to 5000 - 8000  a day but the design for plant is 40,000 a day up to 70,000. The Nuc. plant is on 4-10's now for the summer months and I have to have raw brought in to keep flows up a little. I've been testing the pH on the raw being brought in and its been around 6.0 to 6.5. I have 2 clarifiers but only using 1.
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Re: Unstable pH
Reply #13 - Jun 24th, 2010, 9:07am
 
BB,
What are your units?  m3/d? gpd?
I don't understand what you mean by your second sentence.
If you are accepting inflow with a pH of 6 to 6.5 and you have a pH problem you are asking for trouble.  Bugs prefer a pH above 7, preferably 7.5 to 8.
How quickly can you get the alk and nitrate figures for me?

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Re: Unstable pH
Reply #14 - Jun 24th, 2010, 10:26am
 
My units are gpd, the second sentence, The treatment plant I operate is for a nuclear power plant and all domestic waste is pumped to the treatment plant. All emploies work a 4 day 10 hr. shift Mon. - Thur. and Fri. thru Sun. there are maybe 100 people instead of 1500 people.
As far as the figures, I wont be to get them to you for a about a week.
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Re: Unstable pH
Reply #15 - Jun 24th, 2010, 9:50pm
 
BB,
Thanks for the extra info - every bit helps.  Always difficult to operate a plant with varying daily loads.  Oxidation ditches are amongst the best types of plant to deal with such loads.  Once we see how your alkalinity situation is we will be able to hone in on possible solutions.  Your influent ammonia figure is high for domestic sewage and if you don't have enough alk you are definitely going to need a decent dose of pH correction happening.

I'm currently away from home on an island for an extended period working on a WWTP that is being upgraded.  The island water source is from groundwater drawn from limestone rock - so we have lots of alkalinity.  We have a few other problems though - the upgrade will fix all of them.   Smiley

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Re: Unstable pH
Reply #16 - Jul 9th, 2010, 9:38am
 
Sorry it took so long to get back to everyone but had to wait for testing equipment to arrive.
raw inf. alk. = 540 mg/l CaCo3
final eff. alk. = 80 mg/l CaCo3
raw amm. = 10 ppm
final amm. = 0 ppm
the final nitrate will have to send out to be tested
I hope the info. will help you help me.
Geoff, how is the job on the island going?

On another note: I'm getting a new treatment plant, it's a package plant built by Water Inc. out of Acwort Ga. should be up and running by the end of Sept. It will have 2-25,000 gal. trains consisting of 2 surge tanks @7,600 gal a sludge holding tank an aeration tank @ 36,450 gal and a clarifier @4,460 gal. and a Cl2 tank @1,077 gal. the whole process will be weather protected (enclosed by a building) so this winter wont be as bad with iceing as last winter.
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Re: Unstable pH
Reply #17 - Jul 9th, 2010, 9:50am
 
Geoff,
No I haven't Calculated alk. loss before can you show the calcs.

I've added 100 lbs. of lime over a 2 wk. period and still no change in my pH levels. Still in the mid. 5's (ox. ditch) and the temp. is 25c. on the effluent its been 6.30 - 6.50 and temp. 25c and my settling is still 270/220. Detention time is 2.7
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Re: Unstable pH
Reply #18 - Jul 9th, 2010, 12:16pm
 
At the flow rates you gave us, I would be adding close to 80 lbs of lime each day to increase the alkalinity and the pH.  It can become a bit tedious in a small system when adding chemical to balance the pH.  Good luck in the future with your new system when it arrives.

~Eric
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Re: Unstable pH
Reply #19 - Jul 9th, 2010, 12:28pm
 
If I add that much lime wont it have a bad effect on the bugs? I do have the ability to add that much a day but i'm hesitant to do so. I dont want an adverse effect on the plant with monthly sampling comming up next Wednesday.
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Re: Unstable pH
Reply #20 - Jul 9th, 2010, 2:20pm
 
I have been avidly watching this post, and now I feel I need to add my tuppence worth.  You first mentioned that over the past few weeks you have noticed the pH dropping.  Quite rightly nitrifying conditions have been pointed out and the knock on effects and counter measures required to re-balance the pH.  

This would suggest that under normal operating conditions nitrification is not required.  I would suggest that you start planning a strategy to reduce your sludge age (something that you have not mentioned). Once you bring the plant back out of nitrifying conditions you'll notice pH will not be an issue, and have the added bonus that  the oxygen demand will reduce along with your electric bill.

If I have got it wrong and nitrifying conditions are required, though your are hesitant in adding alkalinity (by way of lime), you will have to do it, problem solving is never done in half hearted measures.  Go on add the lime watch the pH and when it starts swing back up the scale you'll know that you have added the correct amount!

One other thing worth mentioning about your new plant, it will have been designed not only to cope with flows and loads coming in but to meet a specific final effluent standard.  I would find this out pronto. If you have to nitrify you'll have the same problem as you have now with the lack of alkalinity to counteract the pH shift.  Someone will have to add in the cost of the regular chemical addition to allow this to happen.  Also look at other chemical alternatives to lime addition (Geoff mentioned a few).  Each one has it's +/- points be it H&S, cost, practicality etc.  Better to find these out now and plan for what one would best suit your application and who ever pays the bills is up to speed on what it will cost.

One other point you mentioned you are concerned about the monthly sampling coming up.  I am guessing this is done by who ever regulates your plant.  Check out your license you may be in breach of it due to the low pH coming out the back end.....Go on add the lime you know it makes sense!!!!
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Re: Unstable pH
Reply #21 - Jul 9th, 2010, 2:20pm
 
You added 100 lbs over two weeks and it did not accomplish anything.  Why not begin adding 20-25 lbs/day(150-175 lbs/week) and watch your process for improvements?  Watch the SVI values and your nitrification efficiency for any change.  If things begin to go badly, then back off of the lime addition slightly.  If things are going better, then perhaps increase the dosage rate to 30 lbs/day and monitor the results.  Best of luck!

~Eric
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Re: Unstable pH
Reply #22 - Jul 10th, 2010, 7:20am
 
I have been watching my sludge age and have been taking corrective actions towards it. I have been wasting more and watching my blanket in the clarifierand and the color in ox. ditch. The blanket has been holding at 4 - 5 ft.(would like to get it to 2-3 ft.) and the color in the ditch has been going a little darker by the day. I've been watching the DO also and its been bouncing around from 0.80 to 1.50 (recommended to be in between 1.0-2.0). I raise and lower the rotors to try and keep the DO in the range needed. I will start adding the lime and see what happens for the next few days.
I have the design calculations, with a MCRT of 47 day it will be sufficient for nitrification.
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Re: Unstable pH
Reply #23 - Jul 10th, 2010, 8:07pm
 
BB wrote on Jul 9th, 2010, 9:38am:
Sorry it took so long to get back to everyone but had to wait for testing equipment to arrive.
raw inf. alk. = 540 mg/l CaCo3
final eff. alk. = 80 mg/l CaCo3
raw amm. = 10 ppm
final amm. = 0 ppm



That is a pretty high alkalinity figure both on your influent and effluent.  You should have a pH that doesn't vary much at all.  You said in an earlier post the ammonium was 70 in and 15 out.  How come these figures are different?

What is your MLSS usually?

Life on the island is very intersting due to the numerous technical challenges - the remoteness makes it a lot more difficult to resolve issues quickly.  We are getting there though.

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Re: Unstable pH
Reply #24 - Jul 10th, 2010, 8:32pm
 
BB wrote on Jul 10th, 2010, 7:20am:
The blanket has been holding at 4 - 5 ft.(would like to get it to 2-3 ft.) and the color in the ditch has been going a little darker by the day. I've been watching the DO also and its been bouncing around from 0.80 to 1.50 (recommended to be in between 1.0-2.0). I raise and lower the rotors to try and keep the DO in the range needed. I will start adding the lime and see what happens for the next few days.
I have the design calculations, with a MCRT of 47 day it will be sufficient for nitrification.


The MLSS getting darker is of concern.  Too much MLSS most likely.  What is the sludge age of the ditch (ignore the MCRT calculation for a nitrifying plant) and approximatley what % of the ditch is aerobic?

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Re: Unstable pH
Reply #25 - Jul 11th, 2010, 6:58am
 
The MLSS is usually 2150 - 2900 on the high side. Usually stays around 2200.The sludge age /days 9.7. The ammonia not ammonium is comming down, yesterday was inf. 40 eff. 0. I'm trying to work the plant and force it to do what I need it to but its a challange (I like challanges). I am sampling for the monthlys this Wed.(7/14) and I think i'm in complience by the way the plant looks. The ditch looked a little lighter  in color this morning 7/11/10 but medium foaming in the clarifier (a little darker than i've seen before) ,old sludge right?
The % of the ditch aerobic i'm not sure how to determine that, is there a calc. for that?
The alk. is comming dow a little Inf. 480mg/l and Eff. 40mg/l on 7/10/10.
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Re: Unstable pH
Reply #26 - Jul 11th, 2010, 8:35am
 
BB,
Hate to split hairs...it is actually ammonium because that is the form (NH4+) at typical wastewater pH, everyone calls it ammonia but what the heck, so I will too...

Can you clarify your typical ammonia figures in and out because your high influent alk should cope and buffer the pH.  I can only assume your ammonia is higher than the testing reveals.  Given the nature of your flows could it be sitting the upstream system and fermenting to produce ammonia for significant periods?  High loads of ammonia can be toxic to nitrifiers.

If you are not denitrifying much then that means you don't recover lost alkalinity.  Do you know the maths behind alkalinity loss and recovery through nitrification/denitrification?

The % of the ditch that is aerobic is determined purely by observation.  Run around the tank with a DO probe and plot where the DO is about say 0.5mg/L, and that is the aerobic zone (or close enough).





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Re: Unstable pH
Reply #27 - Jul 11th, 2010, 9:21am
 
The math for alk. loss? No I don't know it i'm new to all this. The different types of math are comming to me but don't know a lot of them yet, if yu could help that would be great. The amm. figures for the week are Inf. Mon.7/5 - Sun.7/11 are 35,30,15,35,10,40,30 and the Eff. 0,0,0,5,0,20,0 These are in house results and the out side labs are pretty much the same.
I'll be switching to a different pH additive (sodium Bicarb.). Hope it helps with ph problem.
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Re: Unstable pH
Reply #28 - Jul 11th, 2010, 9:25am
 
Eff.amm. for week is 0,0,0,5,0,2,0. had a little finger problem while I was typing.
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Re: Unstable pH
Reply #29 - Jul 11th, 2010, 10:50pm
 
BB wrote on Jul 11th, 2010, 9:21am:
The math for alk. loss? No I don't know it i'm new to all this. The different types of math are comming to me but don't know a lot of them yet, if yu could help that would be great. The amm. figures for the week are Inf. Mon.7/5 - Sun.7/11 are 35,30,15,35,10,40,30 and the Eff. 0,0,0,5,0,20,0 These are in house results and the out side labs are pretty much the same.
I'll be switching to a different pH additive (sodium Bicarb.). Hope it helps with ph problem.


BB,
For each mg of ammonia removed (inf - eff) you lose 7.14mg of alk.

You are removing about 35mg across your process:
35 x 7.14 = 250mg alk consumed.
Your influent also contains organic nitrogen that also gets oxidised - so the alkalinity consumed is better to be based on OrgN + ammonia (=TKN).  Typically the figure is about halfway between the two.

I assume your TKN is about 45, therefore:
45 x 7.14 = 321mg alk consumed (we'll use this as a worst case figure)

If your influent alk is say 500mg/L then in the worst case:
500 - 321 = 179mg alk in the effluent.  (no problems! - it seems)

If you know how much nitrate you have in the effluent you can work out how much alk is recovered by denitrification:

If you oxidise 45 mg of TKN that produces 45 mg of NO3.  If your plant reduces the effluent NO3 to say 10mg/L then you get an alk credit of 3.57mg for each mg of NO3 reduced (opposite of oxidised)


45mg NO3 - 10mg NO3 = 35mg NO3 reduced
35 x 3.57 = 125mg alk recovered

Therefore final effluent alk = 500 - 321 + 125 = 304mg/L (should be no issues with pH)

So either your influent alk figures are not correct or your pH meter needs recalibration or burial at sea.  Or both.

Cheers

PS - if I have confused you send me a PM and I can flick you a simple Excel calculator to do such calcs.




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