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May 20th, 2013, 11:10pm
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One aertion tank in service (Read 583 times)
Advait
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One aertion tank in service
Aug 02nd, 2012, 11:04am
 
Hi everybody
Our ETP is treating  effluent from 2 macines manufacturing coated paper. Other details are follows.
1)Daily flow-9600 M3
2)MLSS-6700 PPM
3)Aeration tank-2 compartments (vol. of each is 11200 M3)
4)BOD to aeration tank-200 PPM
Here I have one question-For the purpose of energy conservation we have kept only one tank in service,but then treated effluent quality affected badly. We have tertiary clarifier too.The aeration tank which was in service was running with 2 bubble technology aerators,while 6 were surface aerators.Still we are not getting good quality of treated effluent. When 2 aeration tanks were in service the quality was very fine.
Do somebody suggest me -What we should do to get fine treated effluent quality with only one aeration tank in service.

Regards

A.V.Bhide
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grrun
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Re: One aertion tank in service
Reply #1 - Aug 2nd, 2012, 1:50pm
 
What is the DO in the single aeration tank? Aeration efficiency is really measured by DO.

grrun

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Re: One aertion tank in service
Reply #2 - Aug 3rd, 2012, 10:47am
 
Mr. Grunn
D.O. of the aeration tank is  around 1.7 PPM



Regards

A.V.Bhide
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Re: One aertion tank in service
Reply #3 - Aug 3rd, 2012, 1:03pm
 
As Grrun points out DO levels are critical; when both trains are on line what is your DO level?  

Also if you know the effluent parameters drop with only one aeration  basin online why take the other offline?  Yes, you mention issues with the surface aerators.  How many of the disks are involved when all six are in use?  If mixing is the problem then it may be either not enough disks are engaged or the depth of the disks is insufficient to allow for proper mixing.  Personally I prefer the fine bubble diffussers btu in certain applications the surface aerator is more than capable.

Dallas
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Have a great day,

Dallas
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Tom Keenan - nesa
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Re: One aertion tank in service
Reply #4 - Aug 4th, 2012, 5:52pm
 
Hi
If your plant was operating satisfactorily with two aeration tanks in service, and you wish to change to one tank operation then you need to maintain the dissolved oxygen level as before and double the MLSS concentration in the one tank so that the sludge mass in the aeration system is effectively maintained at a constant value.

This will only work if the MLSS in both tanks was the same, but can be made effective so long as the sludge mass in the one operating tank is the same as the sludge mass in the two tanks when they were operating.
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Re: One aertion tank in service
Reply #5 - Aug 4th, 2012, 11:25pm
 
What are the discharge limits? What is the sludge age?

It seems to me that the  Hydraulic Detention Time and MLSSs are  rather high for only 200 mg/L BOD. The high MLSSs may be using DO for biological lyses rather than cellular consumption alone.

grrun
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Re: One aertion tank in service
Reply #6 - Aug 5th, 2012, 1:05pm
 
I agree with all the above posts, but if mixing is the problem (which it probably isn't, it's probably Grruns assumption) but surface conventional surface aerators sometimes have trouble properly mixing.

Have you seen or heard of the Aeromix Tornado aerator?
http://www.aeromix.com/tornado.php
We've used them before in the past and they worked very well for our pond mixing & aeration. The one issue they have is a submerged bearing that had gone out once or twice but that issue was fixed by getting the Fuchs Oxystar
http://www.fuchs-germany.com/en/wastewater/products/aerators/oxystar-aerator/

Both spiral aerators are good, the fuchs is a little bit better designed though.

PS. I am not affiliated with either company
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Re: One aertion tank in service
Reply #7 - Aug 6th, 2012, 4:26pm
 
I agree with Dave the Aeromix product is a fine system.

I would also suggest the following:

http://www.flygt.com/en-us/Mixing/Products/Pages/Products.aspx


Dallas
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Have a great day,

Dallas
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Re: One aertion tank in service
Reply #8 - Aug 6th, 2012, 9:49pm
 
Advait,

The timeline is not clear...For example did you use 2 tanks successfully, then 1 tank successfully for some time then things changed for the worse, or did you instantly notice a decline in effluent quality upon shutting down the other tank?

We have no idea what kind of diffusers you have or whether the system is properly sized, so others have already asked you about D.O.   Your system may be designed with an aeration system in one tank capable of providing oxygen mass transfer for only half of your daily flow if it was designed to run with 2 tanks.

Even if it was designed to run in a single tank, you may have experienced some diffuser fouling. Coated paper wastewater is known to leave calcium residue on diffuser membranes and in the slits, so your mass transfer efficiency may be severely compromised, even if you have an excellent quality diffuser, which may or may not be the case.
Perhaps your aeration piping system cannot handle the extra airflow and is distributing unevenly.  

Good luck.

-Tom





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Re: One aertion tank in service
Reply #9 - Aug 7th, 2012, 10:58am
 
I would do a microscopic evaluation to determine the cause of the problems.

Just taking a guess you may have had small flocs and and older sludge to begin with. Then when you combined everything into one basin the concentration of the MLSS doubled and you got hindered settling. You can confirm if this is true by running a diluted settleability test. Run your normal one and one that is 1/2 secondary effluent and 1/2 MLSS and see if it settles <1/2 as much of the non-diluted sample.

best regards,

Ryan
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Re: One aertion tank in service
Reply #10 - Aug 8th, 2012, 10:35am
 
All of these comments could be accurate, or else it simply is that in order for your plant to actually be "extended" aeration treatment of the wasteload you must have two tanks in service.  If you are not providing long enough retention time in your system, then treatemtn does not get completed to the extent that it did with two tanks online.

~Eric
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