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Duluth, Minnesota, USA
Western Lake Superior Sanitary District
2626 Courtland Street
Duluth, Minnesota, 55806
USA

Contact Information:
Contact: 
Email: 
Telephone:  218-722-3336
Fax:  218-727-7471

Plant Operation: Municipal

Processing: Wastewater

Web site:
http://www.wlssd.duluth.mn.us/

Plant/Process Description:
The District's regional treatment plant is designed to treat an average daily flow of 43 million gallons of wastewater each day. Since 1985, the District has worked with local businesses to monitor industrial discharges.

Major industrial contributors are regulated under the Industrial Pretreatment Program through a series of routine monitoring, self-monitoring and reporting, and on-site inspections. The WLSSD also operates a nationally recognized pollution prevention program.

Pollution prevention is based on the simple but powerful idea that it makes more sense to stop producing waste, than to develop treatment and disposal technologies to manage it. Through the WLSSD's commitment to Zero Discharge and its pollution prevention program, the District aims to provide wastewater treatment and biosolids of the highest quality.

Collection System

Wastewater from cities and industries throughout the WLSSD is transported to the regional treatment plant through a 50-mile network of interceptor sewers. Sixteen pumping stations are necessary to move wastewater from as far away as Wrenshall and Jay Cooke State Park.

Preliminary Treatment

In-plant pumping: Wastewater enters the plant from the east and west. Wastewater flows are lifted into the plant by five 50 foot long screw pumps. Each screw is 72 inches in diameter, driven by a 75 horsepower motor, and pumps 8,333 gallons a minute.

Wastewater from the Knowlton Creek pump station, including industrial flows from the mills in Cloquet and Duluth, arrives via forcemain at the total plant influent channel.

Bar screens and grit removal: After entering the plant, wastewater passes through large mechanically cleaned bar screens into grit tanks. The bar screens remove sticks, rags and other large debris which could damage process equipment. Sand and gravel in the sewage flow settle out in the grit tanks as the wastewater is detained before entering the next stage of treatment.

Secondary Treatment

Oxygen generation: The oxygen purification system removes impurities from air taken from the atmosphere. Two 40-ton per day oxygen production plants produce sufficient high-purity oxygen to meet the biological needs of the activated sludge process. Two horizontal, liquid oxygen storage tanks help met peak demand and provide a backup source of liquid oxygen.

Activated sludge process - aeration

Wastewater, return activated sludge and pure oxygen are mixed in the aeration tanks. Each tank is actually a concrete box measuring 56 feet on all sides with a depth of 18 feet. The plant has four trains with 4 stages per train, a total of 16 tanks. Wastewater passes from the grit tanks to the oxygenation tanks, where large mixers dissolve oxygen into the sewage. The oxygen is required to maintain a suitable living environment for bacteria, which feed on organic matter in the sewage. Natural processes convert pollutants to microorganisms. The same process occurs in a natural waterway, only at a slower pace.

Activated sludge process - settling

Wastewater then flows into four large settling tanks. Each tank is 160 feet in diameter. Here wastewater is detained to permit solids suspended in the water to flocculate and sink to the bottom, or float to the top. Large sweeping arms remove settled and floating materials from the tanks. Most sludge is returned to the aeration basins to be mixed with more wastewater and oxygen and to repeat the process. A small amount of sludge and floating materials are pumped to the sludge processing area.

Tertiary Treatment

Mixed media filters: After flocculation, wastewater flows through mixed media filters. Each of the twelve filters is a layered bed containing mixed media: (from top to bottom) medium grain anthracite coal,silica sand, garnet, fine gravel, and finally medium sized gravel. Solid particles in the wastewater are trapped in the media. The filters are automated to clean themselves when dirty.

The washwater is pumped to the head of the plant for treatment. These filters are similar to those used at the Duluth Filtration Plant for our drinking water. Disinfection: From the mixed media filters wastewater flows into chlorine contact tanks, where chlorine is added to kill remaining bacteria. Uncombined chlorine is then removed in the dechlorination tanks.

Solids Management

Sludge processing dissolved air floatation sludge thickeners: The floatation sludge thickeners draw water out of sludge generated during the various treatment processes. Floatation thickening increases the solids content of the sludge.

Biosolids production: Sludge from the thickeners is pumped into one of four 1-million gallon tanks where the sludge is further processed to produce biosolids.

Biosolids are the nutrient-rich organic product of wastewater treatment. Biosolids are a valuable resource containing essential plant nutrients and organic matter and can be recycled as a fertilizer and soil amendment.

WLSSD's produces biosolids through a process called Anaerobic digestion. Anaerobic digestion is a two-stage process. In the first stage, wastewater solids are heated to 131 degrees F for 5 days. The high temperatures kill harmful bacteria and viruses. Heat-loving bacteria reduce the solids and generate methane and carbon dioxide in the process. In the second stage, the material is further broken down at 95 degrees F for another 15 days.

When this process is finished, the remaining material is biosolids. To prepare the biosolids for land application the WLSSD removes excess water. The water is returned to the "head" of the plant. The final biosolids product has an ammonia-like odor and has the appearance of damp soil. The biosolids are then managed through the WLSSD's anaerobically digested biosolids land application program.
Owner:
Western Lake Superior Sanitary District
Web site:  http://www.wlssd.duluth.mn.us/
Operating Company:
Western Lake Superior Sanitary District
Web site:  http://www.wlssd.duluth.mn.us/
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