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A.Munang, Rayong Province, Thailand
Indorama PTA Plant WWTP
Asia Industrial Estate
Plot No.9
Sukhimvit Soi 12, T.Huaypong
A.Munang, Rayong Province
Thailand

Contact Information:
Contact:  Naresh Verma
Email:  nverma@uemgroup.com
Telephone:  91-9811144282
Fax:  91-11-26239801

Plant Operation: Industrial

Processing: Wastewater

Web site:
http://www.indorama.com

Plant/Process Description:
Indorama Petrochems has recently commissioned a 660,000 TPA capacity PTA manufacturing Plant at Thailand. This plant generates various waste water streams which are high in organic contents which is reflected by its high BOD, COD, TSS etc. The flow rate is 275 M3/Hr with design COD values of 37 Tons per day. The COD concentrations are around 7000 ppm while BOD is around 3500 ppm.

The PTA waste water has very difficult to biodegrade constituents which show lag phase during biological treatment. The overall consultants for this PTA plant were Foster Wheeler from UK. The PTA manufacturing technology is sourced from Du Pont, UK. After conducting very exhaustive search by Indorama and Foster Wheeler through out the world on the successful technology for PTA waste water treatment it was observer that a properly designed Anaerobic followed by Aerobic Treatment System can treat the waste water upto the levels suitable discharge.

The designers and turnkey contractors for WWTP Systems throught theworld were contacted and the tenders were floated to them. After receiving the bids the technical scrutiny was done by involving a team of technical people from Indorama, Foster Wheeler and Du Pont. Various bids were evaluated and only three bidders were short listed based on their past experience and detailed discussions were held with each of these bidders.

Finally UEM India Limited having their office at D-19, Kalkaji, New Delhi-110019 India were selected as the successful bidders. The person dealing from UEM was Mr.naresh Verma - VP Marketing (Cell : 91-9811144282, EMail : nverma@uemgroup.com).

It was found after all the bids analysis that UEM had the maximum experience of handling PTA waste Water and had sucessfully executed PTA waste water treatment plants at Reliance PTA facilities in India (3 plants), Du Pont Far Eastern - Taiwan's PTA facility, Indian Oil Corporation's PTA facility at Panipat-India etc. All these plants were working on a unique technology and were producing very satisfactory results for the last several years.

The technology proposed by UEM for Indorama's plant was similar to their other installations.

This technology incorporated various treatment steps such as Equilisation, Neutralisation, Buffering, Primary Treatment, Temperature correction, Anaerobic igestion in Twin Hybrid Digesters (Twin AHR), Aerobic Treatment in Sequential Batch Reactors (SBR), Polishing, Sludge Thickening, Sludge Dewatering in Belt Press etc.

Hybrid Technology for Anaerobic Treatment is a unique combination of UASB - Up Flow Anaerobic Sludge Blanket and UFF - Up Flow Fixed Film and combines the benefits of both these technologies and eliminates the individual technology short comings. It does not depend on Granular Sludge as is the case with UASB and does not allow any sludge wash outs. The media - cross fluted PVC is placed above the UASB zone where additional biomass growth takes place offering very large bio mass inventory resulting in satble and better treatment efficiencies. The media zone also arrests any sludge wash outs and send back the sludge in the UASB zone below. In addition there is also higher biogas generation as UFF zone has significantly higher population os methogenic bacterias.

The Two Digesters are planned to operate in parallel as well as series mode. The PTA waste water has certain constituents which show lag phase in treatment and the series operation mode is very effactive to degrade these constituents.

The AHR System can reduce the COD by about 70 - 75 % and for treating the remaining COD and to bring it down to the desired discharge levels a SBR System in three basins configuration is provided. Three basin designs offers the plant to accept the inflow continuously. The SBR - Aerobic Biological Treatment System uses Fine Bubble Diffusers in removable patter and works very well for such wastes. It has three floating decanters to discharge the treated waste water which is finally discharged trough a polishing pond after monitoring all desired parameters.

The excess sludges are thickened and dewatered in Belt Filter Press before discharge out side the factory.
Owner:
Indorama Petrochem
Web site:  http://www.indorama.com
Operating Company:
UEM Group and Indorama Petrochem
Web site:  http://www.uemgroup.com
Directions:
Map Tha Phut Industrial Area, about two and half hours drive from Bangkok.

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