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Water and Wastewater Plant Directory
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Swindon, Wiltshire, England
Swindon Sewage Treatment Works
Swindon STW,
Barnfield Road
Swindon, Wiltshire, SN2 2DP
England

Contact Information:
Contact: 
Email: 
Telephone:  0845 9200 800
Fax:  N/A

Plant Operation: Municipal

Processing: Wastewater

Web site:
http://www.thames-water.com

Plant/Process Description:
Swindon STW was the first site within Thames Water to have Acid Phase Digestion.

A 17 million Pound project to upgrade Swindon Sewage Treatment Works has received a major award from the Institution of Chemical Engineers.

The plant has been upgraded to meet new treatment standards which will be introduced by the Environment Agency, and the capacity of the works has been increased by 25 per cent, to meet population growth in the area.

Improvements have also boosted the quality of water discharged into the River Ray and the sludge recycled from the works as soil conditioner for local farms.

Engineers also installed a process called “biological nutrient removal” which has substantially reduced the amount of phosphates, commonly found in detergents, released into the river.

The improvements were carried out without the need to expand on to the surrounding land, which Thames Water has made into a wildlife sanctuary.

Thames Water Project Manager Nigel McClatchey said: “The award recognises our commitment to improving the quality of water discharged into the River Ray and meeting the needs of the growing population in Swindon and Wroughton.”

Swindon wastewater treatment works serves a growing population of 200,000. Water used in Residential, Commercial and Industrial is classed as dirty water. Before it can be put back into the river, it has to be cleaned or treated. There are harmful Chemicals and Bacteria in the water, which can harm the Environment, Wildlife, and Humans.

The water goes through many processes. There are four main categories:

· Preliminary
· Primary
· Biological
· Final treatment

Wastewater comes into the works via the main gravity pipeline and two main pump stations, one at ‘Barnfield Road’ and the other at ‘Nine Elms’ Sewage pumping stations are used to assist gravity in getting raw sewage from its places of Origin to Swindon’s Treatment Works for treatment.

Sewage can only travel down hill so far before it has to be lifted back to a higher level to start its downhill run again. Sewage pumping stations exist all around the sewage network and have stand alone controls which keep these unmanned stations operational or warn Thames Water Operators by Telemetry via Waste Control Centre when something goes wrong. The average flow per day at Swindon Treatment Works is 49,000M3

Preliminary treatment at Swindon starts with the flow being measured if the flow is greater then 6 X Dry Weather it overflows into our storm tank.

The flow passes thru the ‘Coarse Bars’ these protect the works from any large objects which could damage the ‘Screens’.

The ‘ 6mm Perforated Screens’ are designed for the removal of rags, plastic, wood and any other floating material known as ‘Screenings’

The ‘Screenings’ are discharged into launder channels and ‘Wash Water’ helps deliver the ‘screenings’ to the ‘WashPactors’

The ‘Washpactors’ creates turbulence, which breaks down the faecal matter within the screenings. This cleans the screenings and they overspill into a screw compactor, which acts like a sieve to drain of the dirty water, at this point clean water is sprayed over the screenings to rinse and eliminate any residue. Washed ‘Screenings’ are forced by backpressure up the shoot and into the skip to wait landfill.

Meanwhile the main flow continues and is measured by the 3 X Dry Weather Overflow. Anything greater will be sent to the ‘Storm Tank’

The next stage is ‘Grit Removal’ for this process it is important to slow the flow down to 0.3m/l so that the grit (Road chippings, metal fragments, sand, material from damaged sewers etc) settles. The flow is reduced with help from the Dorr Oliver Detroiter.

The Rotating Detroiter pushes the grit towards the ‘Grit Donkey’.

The ‘Grit Donkey’ acts like a conveyor belt in respect to the way it removes the grit.

To prevent Organic materials being removed, an Organics pump has been installed, this will create a gentle current, which will send Organics back into the main flow. A sign that the Organics pump is not working is Sweet corn in the Grit Skip.

Now that the Preliminary treatment is complete, the sewage flows by gravity to the Inlet Wet Well.

From here it is pumped to the P.S.T Main Distribution Chamber.

The Raw sewage is distributed into the 12 ‘Primary Settlement Tanks’

In most Waste Water Treatment Works, gravity takes the raw sewage to these tanks. However here at Swindon Treatment Works the primary tanks are elevated so a pump is needed. The Raw sewage is distributed into the 12 ‘Primary Settlement Tanks’ All of the primary tanks have a half bridge scraper. The Wastewater stays in the primary tanks for 2-4 hours depending on flow, allowing roughly 50 to 70% of the suspended solids to settle, 65% of oil and grease are removed here. The liquid contains about 10 million bacteria per litre.

The half bridge scraper travels round the primary tank and scrapes the sludge from the bottom of the tank into the centre of the tank. This organic waste or 'sludge' is then pumped away to the Primary Raw Sludge Sump.

‘Settled Sewage’ overflows…

The ‘Settled Sewage’ now passes to biological treatment Aeration Lanes 1 - 5

Biological Nutrient Removal (BNR) is a method of removing Nitrogen and Phosphorus at the same time. High phosphorus levels in rivers encourage algae to grow and an excess of algae can also kill fish due to a lack of oxygen in the water. Ammonia and Phosphorus levels are regulated by the Environment Agency.

Phosphorus comes from human waste, industrial trade waste, detergents and household cleaning products we remove Phosphorus chemically by the use of ferric chloride, which is dosed directly into the aeration lanes… There are 3 main parts to the Aeration lanes…

*Anoxic Zone*

No diffusers in anoxic zone. Return activated sludge rich in nitrate mixes with wastewater. Biological breakdown of nitrate to nitrogen gas De Nitrification takes place.

*Anaerobic Zone*

No Oxygen Present Microorganisms require food in the form of Volatile Fatty Acids (VFA’s) Microorganisms exchange VFAs for internal phosphate Phosphate released into wastewater In the presence of oxygen, phosphate starved microorganisms take up excessive amounts of phosphate from the wastewater. This is called LUXURY ‘P’ UPTAKE. This reduces the total phosphate in the effluent.

*Aerobic Zone-Nitrification*

In the presence of oxygen in the aerobic zone, microorganisms convert ammonia to nitrate This nitrate is recycled back through the RAS back to the start of the process in the anoxic zone.

Factors that will affect BNR performance:

· Upstream processes
· PST operation /sludge thickening process
· Sludge age
· Oxygen distribution
· FST Operation.

Biological treatment processes vary but the 2 most common are Bio filters or Activated sludge, the effluent is now distributed to the ‘Final Settlement Tanks’

This is where any remaining suspended solids are removed. The sludge collected in these final tanks is returned back into the inlet of the aeration lanes, this is known as R.A.S (Return Activated Sludge) depending on the position of the Boll Mouth the flow of R.A.S being returned to the Aeration lanes can be increased or decreased.

Activated Sludge is taken to the top of the lanes via big Archimedes screws instead of pumps this is so the Activated Sludge is not damaged.

We remove excess Activated Sludge…

If we fail to Surplus, the sludge blankets in the F.S.T’s would continue to rise and spill causing serious environmental issues.

We monitor the mixed liquors and blanket levels to determine how much Return Activated Sludge we need to surplus.

The Final effluent spills over the Final Settlement Tanks…

The Final Effluent passes through the ‘Wash Water Chamber’. This chamber contains 4 pumps. Water is pumped back to the works to be used as Wash Water. There is a Penstock here, which will close automatically in the event of a Blanket spill

Ammonia is a contaminant in sewage and must be reduced to a consented level before it is discharged into the River.

The final effluent passes this Ammonia Monitor seen below it works by reacting the ammonia with chemicals reagents which release ammonia as a gas which then produces an electric signal at the probe.

However these Ammonia Monitors require regular maintenance to ensure accurate readings. The information sent from this Ammonia Monitor to our S.C.A.D.A system is not reliable so a manual sample must be taken regularly.

The Sludge Stream at Swindon Continued....

From the Primary Sludge Sump, The Raw sludge is pumped into the Raw Sludge Buffer Tank which is a holding tank to eliminate Lag.

Feed pumps, pump the Raw sludge from the Buffer Tank into the Drum Thickeners.

A Drum Thickener is a rotary screen used to thicken sludge. The main frame is constructed with stainless steel. Mounted on the frame of the drum thickener is a wire cylindrical drum, chain driven. Under speed is monitored by a rotation sensor. Un-thickened sludge is fed in at the drive end, through a launder pan, which distributes the liquor inside the drum. VFA's drain through the drum into the under pan to the filtrate discharge pumps.

The VFA’s are pumped from the tank back to the Aeration Lanes 1-5 via these pumps.

The thickened sludge is discharged at the non- driven end into the sludge hopper, which feeds the sludge pump. Probes are located in the hopper to control the sludge pump and stop the drum thickener in the event of excessive high levels.

Located on the feed pipe is an injecting and mixing device. It injects Polyelectrolyte into the sludge line.

Polyelectrolyte is a dewatering agent. It is a flocculent which helps the sludge particles stick together.

The Poly is delivered in a powder form in 800kg bags, The Powder Poly fills a hopper which will give an alarm signal if the powder level becomes low. The blower mounted under the hopper blows the Polymer into the mixing tank. The Polymer is mixed together with water; the solution is stirred for approx one hour before it is ready to be injected via the poly dosing pumps.

This Thickened Primary Sludge is pumped from the Hopper of the Drum Thickener to the ‘Blending Tank.

The Surplus Activated Sludge is fed from the ‘SAS Holding Tank’ into the ‘SAS House’.

The Suspended Solids in the Surplus Activated Sludge form coagulated flocks and are separated from liquid by adding Polymer flocculent.

The coagulated sludge is fed onto the Porous SAS belts allowing the liquid to pass through as filtrate. And the larger flocks larger then the porous belt remain on the belt as concentrated sludge.

The filtrate is discharged into the Bottom Drainage Reservoir where it is pumped back to the head of the aeration lanes. The solids are carried to the end of the belt and dropped into a hopper. The thickened secondary sludge is collected in a Hopper where it is pumped to the Blending Tank where it mixes with the thickened Primary sludge from the ‘Drum Thickeners'.

The next stage for the Primary Thickened Sludge and the Secondary Thickened Sludge, which have been mixed together in the Blending Tank, is Acid Phase Digestion (APD)

The APD process is the start of the digestion process. The function of this APD is to provide optimum conditions for growth of bacteria to break down the sludge before its transfer to the Digestion stage, which coverts the VFA into gas.

The APD improves the overall E.coli reduction in the final product due to the acid condition in the APD tank.

This APD was designed and constructed as part of the AMP3 improvement at Swindon STW.

The main aims of the installation of the APD were to improve the quality of the final product in terms of compliance. The APD has also been known to increase digester gas production and reduce final product quantity for disposal. The APD also provides extra digestion capacity for Swindon’s growing population.

The retention time of the APD is 1-3 days.

To Be Continued..............
Owner:
Thames Water
Web site:  http://www.thames-water.com
Operating Company:
Thames Water
Web site:  http://www.thames-water.com
Directions:
Swindon West, Next to the main Bus Depot!

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