From Water and Wastewater.com
Aer-on-Demand : Aeration Control System
By Jody Bell
Aug 11, 2005 - 3:50:00 AM
Nanaimo, BC -- The French Creek Water Reclamation Facility is a modern 4.2 MGD wastewater treatment facility utilizing a trickling filter/solids contact process to treat incoming wastewater flows. Sludge collected throughout the facility is sent to the plant ATAD (Autothermal Thermophilic Aerobic Digestion) system for further processing. The French Creek Water Reclamation Facility produces Class “A” biosolids.
Growth in the region has lead to the planned expansion of the plant’s ATAD system. Midan Industries was contacted to provide additional Turborator(TM) aerators and mixers for the plant expansion.
The Turborator mechanical self-aspirating aerator/mixer is widely used in the French Creek plant with several installed in the solids contact tanks and ATAD reactors. The additional units required for the expansion of the plant bring the total number of Turborator units installed to 12.
The Turborator aerators for the ATAD process at the French Creek plant are controlled by temperature. As each reactor reaches its set point, Variable Frequency Drives slow the existing Turborator aerators down, reducing airflow. While this ability to reduce or increase the operating speed of the aerators maintains excellent control over reactor temperature, long periods of operating at reduced speeds can allow solids to begin settling in the reactors. Periodically, submersible mixers were needed to maintain solids in suspension.
The plant called Midan Industries for a solution that would enable airflow from the new Turborator units to be controlled without reducing the mixing energy necessary to prevent solids from settling. Midan’s Aer-on-Demand aeration control system was installed in conjunction with the Turborator aerator/mixers to solve the problem.
The Aer-on-Demand(TM) system mounts directly to the Turborator frame and is positioned above the rotating hollow shaft. On all Turborator units, air is drawn down the hollow shaft by the rotation of our patented radial flow impeller. The rotating speed of the impeller (rpm) controlled through a VFD, determines the volume of air drawn down the hollow shaft. The Aer-on-Demand works by restricting the volume of air entering the shaft resulting in a reduction of air supply to the process while allowing the speed of the shaft and impeller to remain constant.
The two units were installed in the primary ATAD reactor for a three-month trial. The addition of the Aer-on-Demand to the two Turborator units purchased for this plant expansion surpassed the expectations of the French Creek Water Pollution Control Center. Future plans include adding additional Turborator / Aer-on-Demand units for upcoming expansions and to replace older units that cannot be adapted to utilize the new Aer-on-Demand system.
For more information contact:
Midan Industries Ltd.
5481 268th Street
Langley, BC V4W3W1
Telephone: 604-856-8557
Fax: 604-856-6512
Email: info@turborator.com
Website: http://www.turborator.com
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