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Vol. 9 - No. 322  
December 3, 2007  
ISSN: 1533-449X  
Copyright 1999-2007  

 In the News
 This issue
Reactor Recycles WW Nutrients into Fertilizer

EDMONTON, ALBERTA -- The City of Edmonton's Gold Bar wastewater treatment plant has met a milestone by successfully operating for over six months as the world's first industrial-size nutrient treatment facility to remove phosphorus and other nutrients from municipal biosolids and recycle them into environmentally-safe commercial fertilizer.

The technology, developed by Ostara Nutrient Recovery Technologies Inc. of Vancouver, will help Gold Bar achieve its nutrient removal goals, increase plant capacity and reduce maintenance costs, while also creating a revenue-producing product in the form of a high value fertilizer.

"Since the Ostara reactor was commissioned last spring, it has extracted more than 80 per cent of the phosphorus on average - achieving the design objective of 75 per cent - and 10 to 15 per cent of the ammonia from a flow of 500,000 liters per day, approximately 20 per cent of the Gold Bar plant's liquid biosolids stream," said Vince Corkery, Director of Wastewater Treatment at the City of Edmonton's Gold Bar treatment facility.

"We have worked closely with Ostara over the past two years toward building this first-of-its kind commercial scale nutrient recovery facility and we are very pleased with the operating results," said Corkery.

"We have supported this technology because it creates a valuable product from phosphorus and other polluting nutrients, which would otherwise clog our pipes and reduce our plant's treatment capacity. We look forward to continued cooperation with Ostara to add reactors capable of treating 100 per cent of our biosolids stream in the future," said Corkery.

Phillip Abrary, President and CEO of Ostara, said, "the Edmonton plant is Ostara's first commercial-size reactor, however several other commercial facilities are already in planning and design stages after successful field trials in 2007 by municipalities, ethanol biofuel plants and food processing plants in the United States and Canada. As many as 400 municipalities and industrial plants in North America and 500 in Europe are potential customers for the Ostara process."

"Many wastewater treatment plants, such as Gold Bar, remove phosphorus and other pollutants from waste waters to reduce their nutrient loading on the receiving water environment. These nutrients are extracted from the processes in the form of biosolids. The biosolids are further dewatered. The nutrient rich liquid extracted from these biosolids can add costs to the system by clogging pipes with a concrete-like scale called struvite the result of phosphorus and ammonia (nitrogen) combining with magnesium and by occupying up to 25 - 50 per cent of the system's capacity. The Ostara process treats these liquids.

"Our reactor integrates into the wastewater treatment system, processes the biosolids liquids to recover phosphorus and other nutrients - and then converts them into a high-quality environmentally-friendly commercial fertilizer that can generate revenue for the municipality," said Abrary.

The Ostara reactor at Gold Bar produces approximately 500 kg of "Crystal Green" fertilizer per day. The product is sorted, dried and bagged on site and is immediately ready for commercial sale. No further processing is required, although for some applications, fertilizer distributors may wish to blend Crystal Green with other fertilizer components to match the agronomic needs of the crop.

More information is available at http://www.ostara.com/

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Grundfos Acquires Peerless Pump Company

Denmark -- Effective December 1st 2007, the Grundfos Group, with Headquarters in Denmark has acquired Peerless Pump Company. Peerless is a US based manufacturer of pumps and fire protection systems. With more than 400 employees and annual sales of USD 110 million, Peerless is Grundfos’ largest acquisition to date. Grundfos continues its aggressive growth strategy in North America.

Carsten Bjerg, Group President and CEO of Grundfos Group, comments, "Recently we have focused on growing our business globally, especially in Eastern Europe, Asia and North America. The US market has a significant growth potential and seen in that perspective the acquisition of Peerless is of great strategic importance to Grundfos. Combined with the continued expansion of our R&D facilities and production capacity in North America, this acquisition is crucial to strengthening our US market position.”

Today, Grundfos’ sales in North America are USD 300m. The US pump market alone is estimated to be USD 6bn, so the business potential for Grundfos is huge. With the latest acquisition, Grundfos expects to double sales within a four year period reaching USD 600m.

Soren Sorensen, Group Executive Vice President and Chairman of the Board of Grundfos in North America, said, “Grundfos has had a presence in the US market since 1973 and over the last three years we have made a series of major investments in North America to accelerate our growth. With the acquisition of Peerless we extend our product range as well as our US sales organization significantly. We expect a lot from this deal and see great potential for globalization especially of the Peerless fire protection systems.”

Peerless’ products are high-end and the company is considered one of the two most recognized water pump brands in the U.S. according to a 2007 survey conducted by the US based Pumps and Systems Magazine. All members of the “Fortune 10” have purchased pumps from Peerless.

Dean E. Douglas, President and Chief Executive Officer of Peerless, commented, “We see Grundfos’ acquisition of Peerless as an extremely positive move for our customers as well as for the future security and continued development of our employees, of Peerless Pump itself, and our world wide sales network. The synergies between our organizations are significant and will allow Peerless to accelerate the rapid growth we have enjoyed over the past few years.”

Mr. Douglas will continue in his present position as President and CEO of Peerless with reference to the Grundfos Group’s new Regional Managing Director, Jes Munk Hansen.

Source: http://www.grundfos.com/

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Purified Wastewater from Hospitals

Duisburg, Germany -- Hospital wastewater is contaminated with drugs that can pollute the environment. A newly developed system deals with the problem at source, directly treating and purifying wastewater from the toilets before it ever reaches the sewage plant.

Antibiotics, cytostatics and psychotropics - many are the drugs swallowed by hospital patients. A certain amount of these substances is excreted and finds its way into the sewers. Traces of them can still be detected in the water even after treatment in the sewage plant, as they are not biologically degradable.

Experts are not yet fully able to predict the impact on the environment. However, there are numerous indications that the feminization of fish, the diminishing effect of antibiotics, and even a reduced sperm count among young men can be attributed to these residues in the water.

In a joint project with the Duisburg Institute of Energy and Environmental Technology IUTA, researchers at the Fraunhofer Institute for Environmental, Safety and Energy Technology UMSICHT have developed a means of treating hospital wastewater right where it is produced – ensuring that toxic substances never even reach the municipal water network.

The outstanding feature of the system is that, rather than tapping the hospital’s entire wastewater stream, it concentrates on partial streams such as the toilet sewage from the oncology department. This tends to be particularly highly contaminated due to the medication administered to patients in the course of chemotherapy, for example. Other wastewater such as that of the hospital laundry or the kitchen does not flow unnecessarily through the system – the drugs are thus concentrated in small quantities by volume.

“The method is extremely effective,” says Fraunhofer UMSICHT project manager Bettina Becker. “Following treatment, over 99 percent of the tested substances have been dispelled and can no longer be detected in an analysis.” The researchers tested “wastewater” to which cyto-statics, antibiotics, psychotropic drugs and pain-killers had been added. After cleansing, it had completely lost the toxic and genetically harmful effect.

This is how the method works: First of all, the suspended solids are deposited in a sedimentation tank. Then the water passes into the reaction container, where ultraviolet light, hydrogen peroxide or ozone produce radicals that destroy the active drug ingredients. A prototype of the pilot plant, which was planned and built with funds from the BMWi, is currently installed at the IUTA.

Hospitals would be well advised to install such compact plants in the wastewater system in future. There might even be a financial incentive for doing so: Surcharges which hospitals would otherwise have to pay for heavy contamination of wastewater may no longer need to be levied.

Source: http://www.fraunhofer.de/

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Ohio WWTP's Implement Reliability Program

ATLANTA, GA -- GE Energy and the Metropolitan Sewer District of Greater Cincinnati (MSDGC) today announced the successful implementation of a new reliability-based asset management program for MSDGC’s wastewater treatment network. The new system “went live” earlier this month and is the culmination of a year-long project that required GE to design and implement a comprehensive program to improve MSDGC’s maintenance and operating practices.

Improving the mechanical reliability of pumps and other equipment, especially during periods of peak demand such as after a rainstorm, was a critical aspect of the project. The GE-designed reliability program is part of a multi-faceted effort by MSDGC to improve its environmental compliance through better equipment reliability, ensuring that critical pumps are able to run during peak demand times. The program is also expected to reduce maintenance costs and energy usage while simultaneously enhancing safety and employee satisfaction.

Brian Palmer, vice-president of GE Energy’s Optimization and Control business unit, noted that, “the U.S. water and wastewater industry faces a multitude of challenges due to aging infrastructure and decreasing operating resources. However, Cincinnati has risen to these challenges and is establishing itself as a leader in proactive asset management. We appreciate the confidence that the city has placed in GE by allowing us to help design and implement their newly launched reliability program.”

Tony Parrott, executive director of MSDGC, was equally enthusiastic. “With GE’s partnership, we have improved reliability, enhanced our systems, and ultimately, saved the rate payers money by implementing proven private sector practices into the public sector,” said Parrott. “GE’s approach has been impressive in coupling the changes to our work processes with the upgrades to our technology.”

Source: http://www.ge.com/energy 

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The News Center : More headlines
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Layne Christensen Acquires SolmeteX
SolmeteX is a developer of specialized processes for the removal of regulated toxins from both drinking water and wastewater.

Hydra-Stop Wins Prestigious Nova Award
ADS LLC announced that Hydra-Stop, one of its three operating divisions, is being honored by the Construction Innovation Forum.
 
Alfa Laval : Dewatering Technology for Canada
Alfa Laval has received an order for environmental equipment for the Duffin Creek Water Pollution Control Plant in Canada.

Click here to visit the News Center...

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Water and Wastewater Blog
Don Dunnington, Moderator
Subdivision Wastewater Treatment - The Promise, The Myth, The Reality - a Different Perspective
"As the Developer spars with the county with the engineering designs of its latest subdivision, it becomes intriguing to analyze the process ..."
Droplet 9 - New Water for Old - Speeding up the reform process
"There is an important relationship among water resource plans, entitlements, and registers. All three are of equal, essential and vital importance..."
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People post their requests for help and offer their suggestions to others in our open forum.

 

Mr. Carroll wants to find a portable flow meter:

What portable flow meters are out there and which ones do you recommend for ease of use without entering the confined space.

We need to purchase a couple for our collection system.
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Mr. Handaya needs help with nickel and phosphorus:

In our Indonesia mailing list, one of our members asked about the treatment of waste from nickel and phosphorus from nickel plating process. General process flow diagram, please share to us how to treat this waste.
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 Water and Wastewater Plant Directory - Featured Plant

Batavia Wastewater Treatment Facility
Batavia, Illinois, USA

The City of Batavia owns and operates the Treatment Facility and the community's collection system. The staff receives continual training to keep current with new technologies and improved operating procedures. The City of Batavia...
(Click here to read more...)

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From the Job Fair:

Design Engineer with partnership - Gulfport MS

This position will be for the design and management of municipal and commercial water and wastewater projects. This is an excellent opportunity for someone who would like to work for a small company with the potential for partnership in the very near future. The position was created to develop the next generation of ownership after the current owner retires. You will work hand in hand with the owner on all projects and get a lot of face time with clients.

The owner is a real leader in the community. He was mentored by the head of the engineering department at Tulane University. He has held multiple positions with top firms in the area, including VP of Engineering. He is the board member of several associations and has built the firm to the point where he is no longer taking new projects for the next four years.

Although this is a small firm, their HR Director has done an exceptional job building a very competitive benefit package for their employees. They are above competitive towards pay and with the amount of work they are winning and the possible growth of the firm; this could be a gold mine for the right employee. They are very generous in awarding bonuses and vacation time.

Feel free to call me about this position or to learn more about other opportunities we have available.

Justin W. Carter
Telephone: 256-586-1977
Email: jcarter@leadingengineers.com
Web site: http://www.leadingengineers.com/

 

The Job Fair:  A free service of Water and Wastewater.com.  You can post job opening for managers, engineers, sales, reps or other talented people you need. ...Or one can post their resume for companies who are looking to add talented people to their staff.

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About Us : Water and Wastewater Newsletter

© 1999-2007 Water and Wastewater.com
Home page:  http://www.waterandwastewater.com

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Water and Wastewater Newsletter
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Phone: 904-280-4656
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Email:  jtaylor@waterandwastewater.com

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:: Reactor Recycles WW Nutrients
   into Fertilizer

:: Grundfos Acquires Peerless
   Pump Company

:: Purified Wastewater from Hospitals
:: Ohio WWTP's Implement
   Reliability Program

:: The News Center : More headlines
:: The Water and Wastewater Blog
:: Video Center
:: Help Forum
:: Water and Wastewater Plant
   Directory : Featured Plant
:: The Job Fair
:: Top Picks at Amazon.com
:: Ask Tom! Column!
:: 183,000+ visitors in November !
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With over 9,800+ subscribers, our goal is to provide information to improve your business by using the resources available on the Internet.

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Click here "...Study Guide gives water treatment and water distribution operators practice in answering questions similar certification exams."

Operator Certification Study Guide, Fifth Edition
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Spiral bound: 236 pages, 2003

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Electro-Catalytic Oxidation of Oily-Wastewater Process Streams
Guest article by David Orlebeke
Aquatic Technologies

 

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It’s common knowledge that polyurethane coating technology is an excellent choice for demanding exterior applications such as bridges, stadiums and other large structures. But when maintenance was required inside the Hammond Water Filtration Plant in Hammond, Ind., a moisture-cured polyurethane system proved to be the only way to go to coat more than 35,000 square feet of piping and valves...(more)

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