"For the water and wastewater treatment professional...."

Vol. 4 - No. 94
March 4, 2002
ISSN: 1533-449X
Copyright 1999-2002

Water and Wastewater Newsletter is a 100% opt-in newsletter with news & information for the water treatment professional. The Newsletter is currently sent to 4,905 water and wastewater professionals at the time of this mailing. Unsubscribe instructions are at the end of this newsletter.

Homepage | Industry Directory | Help Forum | Job Fair | Ask Tom! Column 

In This Issue

 
- Press Releases, Show Announcements and Industry News Wanted!
- Headworks Inks Deal to Acquire Mahr Screens
- Carolina Turkeys Reduces Water Consumption
- Top Picks at Amazon.com
- This Month's Ask Tom! Article
- USFilter Receives Contract For Largest Microfiltration Plant
- Water and Wastewater Dot Com had over 30,000+ of visitors in February!
- Monitoring-Reporting System for Wastewater Applications
- Hot Messages from the Help Forum
- Call For Photographs!
- From the Job Fair
- Subscribe, Unsubscribe, Sponsorship & Archive Information
- ReferWare
- About Us

From the Editor

 

Hi Everyone,

Our goal is to provide information to improve your business by using the resources available on the Internet.

Thanks, 
Joe Taylor
jtaylor@waterandwastewater.com

Send Us Your News !

 
Want to be included in our next Newsletter?

Industry News, Press Releases &  Show Announcements Wanted!
Do you have company news, a new product, new service or other information you would like to share with our subscribers.? We give full credit to contributing authors.

Deadline for the next issue is March 10th.

Please try to submit articles via e-mail. If you have photographs to be included with article send it as an attachment and please no 3 Meg files!  Also, we do want "action-shots" for our home page!  Send it to:
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"Compete More Effectively Worldwide"

 
Headworks Inks Deal to Acquire Mahr Screens

HOUSTON, Texas - Headworks Inc., a leader in the water and wastewater equipment manufacturing industry, announced today that it acquired the worldwide screening and screenings handling operations of Mahr Maschinenbau GmbH, of Vienna, Austria. Mahr Maschinenbau is a third generation water and wastewater company with strong market penetration in Europe, the Far East, and southern Africa .

Click here"This acquisition is in step with our vision to take Headworks global with the finest technology available. Headworks now has the ability to compete more effectively worldwide," said Michele LaNoue, Headworks' president.

President of Mahr Maschinenbau, Gernot Mahr said, "After carefully considering other offers, Headworks was the clear choice. It is a growing company and market leader, with superior quality control and customer service. I am confident that Headworks will maintain the high standards of Austrian workmanship that my family strived to develop in our 75 year history."

Mahr will assume the role of consultant, introducing Headworks into his existing client base. Plans are underway to consolidate and expand market presence in areas either not currently served or that need further development.

Headworks has been marketing the Mahr Bar Screen in North and South America for eight years. They recently gained international attention with the announcement that they had been chosen to fulfill one of the largest screening contracts ever awarded to supply 22 wastewater screens as part of the fulfillment of "Contract 4" of the George W. Kuhn Drain improvements project in Southeast Michigan.

For more information contact:
Headworks Inc.
11011 Richmond, Suite 900
Houston, Texas 77042
Phone: 713.647.6667
Fax: 713.647.0999
E-mail:  hw@headworksusa.com
Web site:  http://www.headworksusa.com/

Reduced Water Consumption by 20-25%

 
Carolina Turkeys Reduces Water Consumption

MURRAY HILL, N.J., March 5 /PRNewswire-FirstCall/ -- Carolina Turkeys became the first turkey processor to take advantage of the financial and resource savings made possible by BOC's innovative Macron Loop Process Water Resource System. The patented, ozone-based system, which has been used primarily in U.S. broiler plants since its introduction in 1999, can reduce turkey processor water consumption by millions of gallons per month, saving customers tens of thousands of dollars annually.

Click hereAvailability of water used in the poultry and turkey processing industries has become a major problem. The cost of incoming water has risen along with the cost of discharging water. Even when water resources are available, the public demands that companies exercise proper stewardship of limited resources. At the same time, stricter food safety regulations have resulted in a dramatic increase in the amount of process water consumed in U.S. poultry plants.

Mike Bliss Vice President of Operations, Carolina Turkeys, states, "We were exceeding our hydraulic loading levels and needed to find ways to reduce water use without sacrificing the food safety benefits that bird washing provides. After looking at different systems, we decided to turn to the Macron Loop for assistance. Today through improved management practices and the installation of a water re-use system, we have reduced our water consumption by 20 to 25 percent, while maintaining our high standards of food safety."

Carolina Turkeys installed and commissioned the Macron Loop system at its Mount Olive, North Carolina plant during the fall of 2001.

"The Macron Loop Process Water Reuse System can reduce water consumption by anywhere from 4 million to 12 million gallons each month," says Randy Cable, sales manager BOC SafeQuest. "Tangible benefits to the customer include easier compliance with food safety regulations, and savings throughout the processing system as a result of reduced water use."

The Macron Loop system relies primarily on ozone for disinfecting process water. The process water is passed through a proprietary filtration system that eliminates solid contaminates as small as 25 microns. The filters also remove particulates, fats, oils, grease and foam.

Ozone is one of the world's most powerful oxidants. It is more effective, and more environmentally friendly than chlorine and other oxidants in sterilizing water, and it kills microorganisms such as E. coli and salmonella much faster, without leaving harmful by-products. It is used to disinfect potable and bottled water as well as wastewater streams.

A recent Food and Drug Administration ruling that allows ozone for use as an anti-microbial agent in direct contact with food also enhances the performance and benefits of technologies like the Macron Process Water Reuse System. It allows BOC to introduce ozonated water directly onto carcasses during the washing and chilling processes to increase the technology's anti-microbial efficacy.

The Macron Loop Process Water Reuse System comes complete with an on-site ozone generator and oxygen vessel for the production of ozone from oxygen, which is far simpler, more efficient and less costly than generating ozone from air.

The BOC Group, the worldwide industrial gases, vacuum technologies and distribution services company, serves two million customers in more than 50 countries. It employs some 43,000 people and had annual sales over $6 billion in 2001. Further information about The BOC Group may be obtained on the Internet at http://www.boc.com.

The Reading Room

 
Top Picks at Amazon.com
.
"The volume details design data on solid-liquid separation processes, including pre- and post-treatment, reinforced by problems to help readers understand the topic."

Solid-Liquid Filtration and Separation Technology
by A. Rushton, A. S. Ward, R. G. Holdich
Paperback, 539 pages, May 1996

stars-4-0.gif (402 bytes)"this is a ground breaking new book..."

B2B Exchanges: The Killer Application in the Business-to-Business Internet Revolution
by William W. Woods
Hardcover, 272 pages, December 1999

Click here "...discusses a broad spectrum of water treatment process design and important operational issues for engineers and plant operators in the industry."

Integrated Design and Operation of Water Treatment Facilities
by Susumu Kawamura
Hardcover, 710 pages, 2nd edition, August 2000

Thank You!

We thank you for your continued support of the Reading Room.  Do you need a book? Can you suggest a book you love, that we should have in the Reading Room? Let me know and we will try to include it!

For pre-selected books for the materials handling pro, visit the Reading Room at:
http://www.waterandwastewater.com/www_services/readingroom.htm

Ask Tom! Column

 

This Month's Ask Tom! Article

"Distributed Control Systems Primer"
by Dan Capano, DTS, Inc.

You can read Dan's article at:
http://www.waterandwastewater.com/www_services/asktom.htm

Past Ask Tom! Archived Articles
Web Address for Ask Tom! Archive is:
http://www.waterandwastewater.com/www_services/ask_tom_archive/toc.htm

WE NEED YOUR GUEST ARTICLES!
Do you have an area of expertise in water treatment, have you solved a difficult wastewater problem? You too, can be an Ask Tom! guest author!  Share your knowledge with others and promote yourself (the old publish or perish is true!) by contributing an article to the Ask Tom! Column.

For more information, please contact Tom Keenan at:
info@nesa.ie

+86 Million Gallons Per Day

 
USFilter Receives Contract For Largest Microfiltration Plant

High-Technology Plant Leads Southern Calif. Water District into the Future of Water Reclamation

PALM DESERT, Calif., March 4, 2002 – USFilter reached a significant milestone in membrane filtration technology last week when it received a contract to provide the largest microfiltration plant in the world for the Orange County Water District (OCWD) and the Orange County Sanitation District (OCSD) in Fountain Valley, Calif.

Click hereThe $25 million Memcor continuous microfiltration – submerged (CMF-S) system will be a crucial part of an advanced water reclamation project. The CMF-S system will draw secondary wastewater from the nearby sanitation district and inject it into deep groundwater aquifers to prevent seawater intrusion. When the plant is commissioned in 2004, the 86.7-million gallon per day (mgd) unit will produce enough water to fill over 1000 Olympic size swimming pools everyday.

Located in an arid region where water resources are precious, the OCWD currently purchases imported water from the Colorado River and the State Water Project. The high costs associated with imported water, combined with an increasing population that is expected to reach 2.8 million by 2020, drove the OCWD to consider a more reliable, cost-effective water treatment system.

Tom Dawes, program director for the project, explained that the microfiltration system offered by USFilter would allow the district to effectively manage its water resources with little or no increase in cost. In addition, it can employ a new water source that is completely independent of the imported water.

“This is a big step for Orange County: high-quality, dependable water processed with half the energy that it takes to import the water. This is a big energy savings for California,” said Dawes.

Based on a 25-year life cycle, USFilter’s CMF-S system offered the lowest capital and operating costs evaluated by the district’s consulting engineers. When asked why the OCWD chose USFilter’s microfiltration equipment, Dawes explained that, “USFilter is the leader in the business.”

“We tested every microfiltration system over the last six years, and we qualified USFilter as one of the suppliers that could meet our needs for the life cycle of the membranes. Then, we went into negotiations, and USFilter came out the winner,” said Dawes.

In 1997, the water and sanitation districts of Orange County formed the Groundwater Replenishment (GWR) system, a joint project specifically created to purify highly treated secondary wastewater currently released into the ocean. The GWR System will process the wastewater through an intricate membrane treatment plant to be constructed on the Fountain Valley water campus, occupied by both Orange County’s water district and sewer district. The treatment plant will include the CMF-S microfiltration unit, reverse osmosis system, and ultraviolet disinfection equipment, as well as supplementary pumping, power and chemical facilities.

USFilter’s CMF-S system will purify the water to levels that surpass drinking water standards, and be injected into the local groundwater basin to prevent seawater intrusion. The remaining water not directly injected into the basin will be introduced into a groundwater aquifer through the district’s Santa Ana River percolation basins, located in the cities of Anaheim and Orange.

In the fall of 2002, USFilter will begin its first stage of construction of a temporary CMF-S system that will process 6.7-mgd. This system will be incorporated into an 80-mgd permanent system that will produce a total of 86.7-mgd of microfiltered water.

Currently, the OCWD employs an existing 8-mgd lime clarification system that serves as pretreatment to a reverse osmosis unit. The 6.7-mgd CMF-S unit will replace this existing system.

Dawes explained the significance of the new treatment plant. “The largest microfiltration plant in the world is going to make Orange County the world leader in water reclamation.”

With the addition of the award for the GWR System, USFilter continues to be the leader in microfiltration and has developed a number of technologies as a result to help municipalities treat water and wastewater with membrane filtration. Technologies such as pretreatment, microfiltration and reverse osmosis for instance, help provide safe drinking water and water for reuse, recycle and recharge.

USFilter’s cutting edge membrane technologies and research for products like the CMF-S help communities across the country provide cost-effective high quality water treatment. For example, commissioning is underway for a Memcor CMF-S system at the Sandhurst Water Treatment Plant in Victoria, southeast Australia. This system will produce 33-mgd of drinking water for the Coliban Water Authority and when employed will be the largest microfiltration plant in the world.

Visit the company’s web site at www.usfilter.com

30,000+ Visitors !

 
Water and Wastewater.com had plenty of visitors

Did you know that over 30,000+ professionals visited our web site last month!

That's almost 1,400+ people per business day!  They are looking for companies, equipment and services you supply!  Banner advertising is a great way to make your company stand out and reach these water treatment pro's.

Our web site and newsletter are solely supported by your banner ads.

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Does your company offers equipment or services to the water and wastewater treatment industry?  Do you think your company's web site should be listed in our directory?  You can be listed - FREE! Just go to our link request 
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Cost Effective Monitoring

 
Monitoring-Reporting System for Wastewater Applications

ASTON, Pennsylvania - Phonetics, Inc., a pioneer in autodialers and monitoring equipment, announced that its Sensaphone 2000 monitoring-reporting technology provides water, wastewater, and environmental remediation facility managers with cost-effective monitoring and control options. The system, capable of safeguarding facilities 24 hours a day, can help companies save thousands of dollars by avoiding dangerous conditions and costly downtime.

The Sensaphone 2000 monitors pressure transducers, flow meters, water levels, timers, temperature, power failure, and alarms at water and wastewater treatment plants; as well as pumping stations, operating equipment, labs, and office facilities. The system provides options that include data logging, downloadable event logging, graphing, and polling. It can monitor flow meters in real-time graphical form using bars, gauge, or contact status forms. Users are immediately notified about environmental changes and alarm conditions to help minimize contamination, overflow, and expensive repairs.

The Sensaphone 2000 system minimizes contamination, overflow, and costly repairs by monitoring environmental conditions at water/wastewater facilities. The Sensaphone 2000 reporting and monitoring capabilities also provide great flexibility - allowing users to receive notification of problems and solicit reports from any location at any time. The system can issue data reports and alarm messages via any combination of phone, fax, pager, or e-mail. In addition, the Sensaphone 2000 collects, stores, and sends data from industrial controllers, chart recorders, and network servers for real-time reporting.

"The Sensaphone 2000 system can pay for itself in reduced downtime and repair costs with its first alert call," said Pete Ferry, Technical Service Supervisor. "And, the systems are designed for the user's convenience. With its feature-rich capabilities, such as extensive data-logging and flexible dial-out, Sensaphone 2000 automates and simplifies many activities and improves overall operations."

About Sensaphone 2000

Sensaphone 2000 can report on up to eight remote, analog or digital conditions, including room temperature, outside temperature, humidity, tank levels, tank temperature, pressure, flow rates, flooding, and HVAC controllers, plus power failure. It can be programmed to communicate with up to 32 destinations to deliver alarm messages or status reports in real-time, and user programmability allows customization. Sensaphone 2000 also has extensive built-in data-logging features capable of storing up to 32,000 records. It has the most flexible dial-out capabilities of all Sensaphone models - from any combination of telephone, fax, pager, or e-mail. Plus, alarm and critical data point information is automatically formatted into a Web page and uploaded to a specific Web site for online access.

About Phonetics, Inc.

Phonetics, Inc. is a pioneer in autodialers and remains at the forefront of design, setting industry standards for advancements in technology. Its family of Sensaphone® products is a comprehensive line of feature-rich, flexible autodialer technology for monitoring equipment, safeguarding property, and reporting critical data. Phonetics serves a variety of applications/industries, including telecommunications, computer rooms, oil & gas, water/wastewater, HVAC & refrigeration, science/health labs, agriculture, greenhouses, vacation homes, and wine cellars & humidors.

For more information, call (610) 558-2700 or visit www.sensaphone.com.

Help Forum

 
Hot Messages from the Help Forum

People post their requests for help and offer their suggestions to others in our open forum.

Mr. Biddle need help with instrumentation:

In an effort to cut costs, we are gradually reducing the manning levels, particularly at our small rural wastewater treatment works. To compensate, we are considering adding instruments to monitor critical parameters and linking these via telemetry to a regional control center. Instruments would include:

- sludge blanket detectors,
- turbidity monitors
- final effluent ammonia and phosphate monitors.

Does anyone have experience of long-term field reliability of these instruments and whether they have been effective at detecting process failures. I am concerned that spurious alarm signals might lead to the instruments being ignored, then they won't be maintained, and we will have wasted money!!
(Click here to reply to this message)

Jeremy Biddle
jeremy.biddle@southernwater.co.uk

 

Healal is interested in water softening:

I have a farm and the problem that I am facing is the Green Houses air/water cooling cartridge got blocked with sulfate as it is 2000 PPM in the feed brackish water out of 5000 ppm total TDS . Is there any system can remove sulfate before it reach the cartridge system. I am thinking of hexa met phosphate as a solution (coagulant tank). Could you advise please .
(Click here to reply to this message)

Many regards to the forum members.
Healal
tohelal@hotmail.com

These and other messages can be found in the Help Forum.
Share your expertise with others:
http://www.waterandwastewater.com/cgi-bin/yabb/YaBB.pl?board=general

Photos Wanted

 
Call For Photographs!

This week's photo is of installation of a C. W. Neal baffle at the Delhi, CA waste water treatment plant. Note the gap at the floor, this allows a regulated 4" flow at the base only. Also the center of this baffle raises to allow the floor to be mucked out.

 Submitted by Johann Konrad of C W Neal Corp.

We would love to have your photo of a water treatment process, new plant or equipment "action shot" for our home page.  If you have a favorite photograph of water treatment at its best, please e-mail us a jpeg or gif of the photo with a description of what is in the photo for our home page.

Full credit and the description of the photo will be given.  Photographs are be changed every two weeks to give everyone a chance to be included.

Send your photograph and description to,
mailto:news@waterandwastewater.com

Jobs

 
From the Job Fair

Water Treatment Operator - Winchester, OH

Canal Winchester, a rapidly growing, central Ohio community of app, 5,000 people is seeking a plant operator for its Water Treatment Plant and distribution system.

Applicants are desired to possess a minimum of an Ohio Class I Water license or have the ability to obtain license within 18 months of hire. A valid Ohio driver's license with an acceptable driving record is required, and must have the ability to obtain an Ohio Class B CDL within 6 months of hire.

Salary will start at $11.98/hr. with a complete family benefit package. Please submit your resume or application to:

Village of Canal Winchester
Attention:  Dave Riley
36 South High Street, and Canal
Winchester, Ohio 43110

by 4:30p.m. on March 17, 2002. Resumes may also be E-mailed to driley357@yahoo.com

The Village of Canal Winchester is an equal opportunity employer.

 

The Job Fair is a free service of Water and Wastewater.com.  You can post job opening for managers, engineers, sales, reps or other talented people you need. ...Or one can post their resume for companies who are looking to add talented people to their staff.

Do you have a position you need to fill, visit the Job Fair:
http://www.waterandwastewater.com/cgi-bin/yabb/YaBB.pl?board=jobs1

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About Us

 
Water and Wastewater Newsletter

© 1999-2001 Water and Wastewater.com
Home page:  http://www.waterandwastewater.com

Joseph Taylor, Editor
Water and Wastewater Newsletter
3948 South Third Street, No. 121
Jacksonville Beach, FL 32250

Phone: 904-280-4656
Fax: 904-273-1399

Email:  jtaylor@waterandwastewater.com

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