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Vol. 8 - No. 284  
October 9, 2006  
ISSN: 1533-449X  
Copyright 1999-2006  

 In the News
 This issue
Fuel Cell Harnesses ‘Beer Power’

DANBURY, CT -- FuelCell Energy, Inc. announced the upgrade of its 1 megawatt (MW) Direct Fuel Cell® (DFC®) power plant at Sierra Nevada Brewing Co. to use fuel created from a waste by-product of the brewing process. With this enhancement, Sierra Nevada furthers its sustainability and energy efficiency goals, while realizing substantial cost savings by offsetting its purchase of natural gas.

The brewery’s fuel cell power plant, which began running last summer and was dedicated by California Gov. Arnold Schwarzenegger, initially ran on natural gas. To boost the brewery’s energy efficiency and ecologically friendly profile, Sierra Nevada founder Ken Grossman sought to convert the ultra-clean fuel cells from operating solely on natural gas to a gas mixture that the brewery produced as a by-product, methane.

Sierra Nevada installed a compressor and filtration system to purify methane gas that is generated during the brewery’s water treatment process, and then feed it to the power plant for fuel. As a result, two of the plant’s four fuel cell stacks can now operate in dual fuel mode -- using any combination of natural gas and anaerobic digester gas (ADG). As Sierra Nevada increases its production and the amount of methane it generates, it also can operate the other two fuel cells on ADG.

Gas produced in the digester reduces the amount of fuel used in the power plant. The system is now capable of producing 250 to 400 kilowatts (kW) of electricity from biogas, reducing the company’s fuel costs by 25 to 40 percent. Regardless of the fuel blend used, the high efficiency of DFC power plants require less fuel than conventional power plants, resulting in lower operating costs and an overall reduction in the amount of carbon dioxide emitted into the atmosphere per unit of power output.

The 1 MW power plant, one of three FuelCell Energy megawatt-class sites now running in the state, is classified as an ultra-clean technology under California law and provides virtually 100 percent of Sierra Nevada’s base load power requirements. The fuel cells operate in co-generation mode, so their 650 degree thermal output is utilized to create steam that further offsets the natural gas needs of their existing boilers providing an additional reduction in operating costs and increase in system efficiency. The facility was named one of 12 “Top Plants” worldwide by Power Magazine in 2006.

“By converting the DFC plants to operate on ADG, we have further advanced our company’s sustainability goals and reduced our energy and waste disposal costs,” said Sierra Nevada’s Ken Grossman. “The fuel cell power plant provides us with reliable, 24-7 electricity and helps make our energy self-sufficiency a reality.”

Sierra Nevada’s installation of ultra-clean onsite power generation has also enhanced the company’s reputation of being a good neighbor by helping to reduce demand on the local power grid for the production of its award-winning craft beer. The company benefits by ensuring that its critical business operations have access to reliable power and neighbors have access to more power that would otherwise be consumed by the brewery.

“The installation at Sierra Nevada is a great example of the fuel flexibility of our DFC power plants,” said Bruce Ludemann, Senior Vice President of Sales and Marketing, FuelCell Energy. “Because fuel cells generate energy by chemical conversion rather than combustion, they can convert virtually any biomass- or hydrocarbon-power source into ultra-clean electricity. Sierra Nevada is reducing its energy costs and eliminating a manufacturing by-product that would otherwise add to its disposal and waste water expenditures.”

When the fuel cells generate more power than the brewery requires, Sierra Nevada can send excess electricity back to the grid system and receive credit for a portion of its generation costs.

For more information on the company, its products and its worldwide commercial distribution alliances, please see www.fuelcellenergy.com

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This newsletter is sponsored by:

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Dallas to Host "Wastewater Olympics"

Alexandria , VA -- Over 200 of the world’s best and brightest wastewater treatment professionals will compete in Operations Challenge 2006, a unique, fast-paced skills competition for wastewater operations and maintenance professionals. Now in its 19th year, the one-of-a-kind Wastewater Olympics will take place Tuesday, October 24 at the Dallas Convention Center in Dallas, Texas.

Growing from an original 22-team event to its current 40-team, two division format, each four-member team will be judged on the best combination of precision, speed and safety. Winners are determined by a weighted point system for five events including collection systems, laboratory, process control, maintenance and safety. The events are designed to test the diverse skills required for the operation and maintenance of wastewater treatment facilities, their collection systems and laboratories all vital to the protection of public health and the environment.

The current champions, the Water Environment Federation of Texas Trinity River Authority (TRA) CReWSers, will represent the host city of Dallas to defend their title against a record 43 teams from the United States , Canada and Argentina . The CReWSers, of TRAs Central Regional Wastewater System, have consistently finished in the top three and won for the first time last year. Coached by Troy Pratt, the team is comprised of captain Dale Burrow, David Brown, Jacob Burwell, and Steve Price.

Presented in conjunction with WEFTEC®.06 - the Water Environment Federations 79th annual technical exhibition and conference - and sponsored by Hach Company, the first event of Operations Challenge kicks off on Tuesday, October 24th, at 9:15 am in Exhibit Hall F of the convention center.

Recognized as the largest water quality event in North America, WEFTEC.06 is expected to draw more than 16,000 water quality professionals and feature over 960 exhibiting companies for five days - October 21 through 25 - of technical education, information exchange and networking opportunities.

Web site: http://www.wef.org/

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Proposals Sought for Research on Trace Organics

ALEXANDRIA, VA -- The Water Environment Research Foundation (WERF) is now accepting proposals for two RFPs on trace organics in wastewater and receiving waters. WERF anticipates funding of about $2.4 million will be needed for this global challenge over a six year period (2006-2011).

WERF has already allocated almost $2 million to address ongoing and completed research related to hormonally active and pharmaceutically active compounds. For several years, WERF has been working in collaboration with other water research organizations both in the United States and abroad on this issue. In 2005, WERF and its subscribers again identified and prioritized the management of human and environmental health risks due to trace organic chemicals in wastewater as one of the highest priority research needs for the wastewater treatment industry.

Trace organics include pharmaceuticals, personal care products, surfactants, flame retardants, and other compounds that are known or suspected to affect normal reproductive endocrine functions in animals or humans.

Proposals for the first RFP, Workshop on Trace Organics: Mapping a Collaborative Research Roadmap, are due Nov. 6. Through this RFP, WERF will take initial steps to establish a coordinated research program in the area of trace organics in water among all organizations that fund research in this area and to focus its own research efforts within this broader program. WERF and its subscribers are hoping that such a collaborative approach will lead to better, more strategic use of resources and strengths.

Proposals for the second RFP, Communicating Risks Associated with Exposure to Trace Organic Chemicals in Wastewater Effluent and Reclaimed Water, are due Nov. 20. This research will address communication-related issues associated with ecological and human health risks from trace organic chemicals. Researchers will identify current knowledge and perceptions by the public, regulators, and the media of risks associated with trace organics and ultimately identify strategies to effectively communicate risks.

The Water Environment Research Foundation, a 501(c)(3) nonprofit organization, addresses water quality issues with a commitment to environmental protection, economic conservancy, and enhanced quality of life. WERF subscribers consist of wastewater utilities representing more than 70% of the U.S. sewered population and corporations sharing concerns for water quality issues.

Researchers interested in submitting a proposal are encouraged to visit the WERF website at http://www.werf.org for more information and a complete RFP.

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SS Submersible Pump for Extreme Environments

Tinley Park, IL -- Grindex is now launching Master Inox, the first model in the new pump series Inox. The series comprises three drainage and three sludge pumps in stainless steel. The new pumps originate from Grindex well known red Proline pumps, with the cast aluminum replaced by cast stainless steel. The stainless steel pumps are intended for use in corrosive applications with pH values from 2-10. Some examples are mines, process industries, landfills and leach water applications.

The drainage pump Master Inox is designed for use in applications where conventional pumps are destroyed quickly, due to the extreme pH values in the fluids. While a Proline pump is made of aluminum and designed for work in fluids with pH values from 5-8, the Inox series can pump fluids with pH values from 2-10.

Some of the toughest environments you can expose a pump to is drainage in a copper mine (with its corrosive fluids), or pumping water in the pH-neutralizing process from the gas purification system in a coal power plant (with its alkaline fluids), says Gunnar Benselfelt, marketing manager at Grindex. A conventional pump is destroyed within half a year in such environments.

The stainless Inox pumps have been tested and evaluated in extreme conditions, pumping both acid and alkaline fluids. In all tests, the pumps have managed with the extreme environments and worked well during the whole test period.

Many parts in common and high reliability

The biggest difference between the red Proline pumps and the new Inox pumps is the cast parts; in Inox all cast aluminum parts have been replaced by acid proof stainless steel. The Inox pumps have many spare parts in common, i.e. the shaft seal that fits all Inox pumps. These are details that simplify service and minimize the stock of spare parts. Just as other Grindex pumps, the Inox pumps come equipped with an air valve that allows the impeller to work as a fan for cooling, should the pump run dry.

The next pump model in the Inox series to be launched is Major Inox. It is slightly smaller and will have the same ability to pump corrosive fluids in demanding applications as Master Inox.

For further information please contact:
Grindex Pumps
18524 81st. Avenue
Tinley Park, IL 60487
Tel: 708-532-9988
Fax: 708-532-8767
Website: www.grindexpumps.com
Email: info@grindexpumps.com

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The News Center : More headlines
.
ATEC Expands : Purchases New Field-Weld Tank Facility
ATEC Steel has announced their purchase of a 100,000 sq. ft. plant in Baxter Springs, KS, a former Liebherr plant.

City of Taunton and Veolia Begin Partnership
The program is part of a recently city-awarded 12-year, $12 million contract with Veolia Water for the management and restoration of the city’s aging collection system.
 
Sandia Develops Water Contaminant Warning Program
Sandia Labs is developing a contaminant warning system that can monitor municipal water systems to determine quickly when and where a contamination occurs.

Click here to visit the News Center...

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Water and Wastewater Blog
Don Dunnington, Moderator
What's Your Story? Story Skills Seen Essential to
Information Age Survival
"Jeanine Zeitvogel relates how the new science of knowledge management has tapped into the ancient traditions of story telling ..."
Read the Best New Blog Book, or Enter Our Contest and Win One
"If you've been waiting for the right moment to start blogging about your business, Debbie Weil just eliminated every delaying tactic you've ever thought of ."
El Nino in English

"That's right, the wee one is back--sort of. It’s looking like a weak El Niсo this year."

..enter the Water and Wastewater Blog

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Help Forum : Hot Messages from the Help Forum

People post their requests for help and offer their suggestions to others in our open forum.

 

Mr. Savic needs help algae in  cooling system:

Water cooling system which is made from recirculation wastewater in sugar factory has high concentration of sugar and algae. Algae has spread through the entire cooling system. How I can eliminate the algae?
(
Click here to post a reply)

Thank you,
Svetlana Savic
Koteks
savics@koteks-viscofan.com

 

Mr. Myre needs help with sand filtration of iron oxides:

I would like to design a sand filtration trap for removing precipitated iron oxides. Is there an optimum sand grain size that could efficiently trap the iron oxides without causing too much flow restriction?
(
Click here to post a reply)

Many thanks,
Alex Myre
alexmyre@hotmail.com

 

Help Forum:  Share your expertise with others in our Help Forum.

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 Water and Wastewater Plant Directory - Featured Plants

Click hereOconomowoc Wastewater Treatment Facility

The Oconomowoc Wastewater Treatment Facility lies in the rolling countryside of western Waukesha County in the southwest corner of the City of Oconomowoc. The activated sludge facility... (click here to read more)

 

Campbell Bayou Wastewater Treatment Facility

This Industrial Division facility serves major industrial users in the Texas City area. Campbell Bayou is a 200-acre site constructed to serve the needs of industrial.... (click here to read more)

 

Click here to visit the Water and Wastewater Plants Directory

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From the Job Fair:

Project Process Engineer - Wauwatosa, WI

Join the Procorp Team Today! Procorp, Inc. is a dynamic, rapidly expanding engineering consultant and design/build firm in the greater Milwaukee area. Procorp is well-known for innovation, customized design and patented processes developed for wastewater treatment and water softening.

This is an exciting time to be part of this growing company! If you are looking for a position in a fast-paced, multi-faceted environment, join Procorp now.

Project Process Engineer

This position requires knowledge of wastewater management engineering processes including biological and chemical treatment and associated regulatory compliance issues. Candidates for this position must be personable, able to listen to and present clear ideas to clients, and willing to travel to project sites regularly.

Procorp seeks individuals who are organized, efficient, detail-oriented, driven to succeed and can work within established budgets. This position requires the ability to provide project support to Senior Project Engineers and sales efforts. Competence with MS Excel, MS Word, MS Outlook is required; proficiency with AutoCAD and MS Project are a plus.

Candidates must be eligible and willing to obtain P.E. licensure if not already licensed. Candidates with current P.E. licensure status are desirable. Travel is required for this position. The ideal candidate will have 2-5 years experience in the wastewater management industry; experience in the industrial sector is a plus. B.S. in Engineering is required.

Please submit resume and salary history to:
Procorp, Inc.
3720 N. 124th Street
Suite H
Wauwatosa, WI 53222
Fax: (414) 258-8066
email: solutions@procorpinc.com

Visit our website at: www.procorpinc.com

 

The Job Fair:  A free service of Water and Wastewater.com.  You can post job opening for managers, engineers, sales, reps or other talented people you need. ...Or one can post their resume for companies who are looking to add talented people to their staff.

Do you have a position you need to fill?  Visit the Job Fair.

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About Us : Water and Wastewater Newsletter

© 1999-2006 Water and Wastewater.com
Home page:  http://www.waterandwastewater.com

Joseph Taylor, Editor
Water and Wastewater Newsletter
3948 South Third Street, No. 121
Jacksonville Beach, FL 32250

Phone: 904-280-4656
Fax: 904-273-1399

Email:  jtaylor@waterandwastewater.com

Water and Wastewater Newsletter is a 100% opt-in e-mail list of information for the water and wastewater treatment professional.  Do you have company news, a new product, new service or other information you would like to share with our subscribers?  Please submit articles via e-mail, only to:  news@waterandwastewater.com

:: Fuel Cell Harnesses ‘Beer Power’
:: Dallas to Host "Wastewater Olympics"
:: Proposals Sought for Research
   on Trace Organics

:: SS Submersible Pump for
   Extreme Environments

:: The News Center : More headlines
:: The Water and Wastewater Blog
:: Help Forum
:: Water and Wastewater Plant
   Directory : Featured Plant
:: The Job Fair
:: Top Picks at Amazon.com
:: Ask Tom! Column!
:: 121,000+ visitors in September !
:: Call For Photographs!
:: Subscribe, Unsubscribe
:: Archive Information
:: About Us
 From the editor
Hi Everyone,

Exhibitors:  WEFTEC is approaching and we will be walking the show this year.  If you would like to have us meet with you at your booth, please send me an email.

Just shoot me an email at:  jtaylor@waterandwastewater.com .

Cogeneration:  We have added a new section to our Buyers Guide and Industry Directory for Cogeneration using biogas/methane. You can visit this new section by clicking here.

With over 10,000+ subscribers, our goal is to provide information to improve your business by using the resources available on the Internet.

Thanks, 
Joe Taylor, Editor
jtaylor@waterandwastewater.com

 

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 From the Reading Room
Click here "Presents today's best techniques for residuals management, practical guidance...

Water Works Engineering Planning Design and Operations
by Syed R. Qasim, et al.
Hardcover, 844 page, May 2000

.

Click here "..continues to be the best-selling operator training book for reference and certification study."

Water Distribution Operator Training Handbook, Third Edition
by William Lauer, AWWA
Hardcover
280 pages, 2005

.

Click here stars-5-0.gif (430 bytes)"It is a monumental work, very clear and well written. We needed this book."

Wastewater Engineering:
Treatment & Reuse

by George Tchobanoglous, Metcalf & Eddy, et al, Hardcover, 1848 pages

.

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 This months Ask Tom! article

Click here

Concentrating RO Reject Streams with VSEP
Guest article by Dr. Brad Culkin, New Logic Research, Inc.

 

We Need Your
Guest Articles!

Do you have an area of expertise in water and wastewater treatment, have you solved a difficult problem? Share your knowledge with others and promote yourself too, by contributing an article to the Ask Tom! Column.  For more information, please contact Tom Keenan.

Click here for past
Ask Tom! Archived Articles

 

 Featured Case History

Award Winning Separation System Protects MBR

Management of a 1.2 MGD wastewater treatment plant (WWTP) here reports successful installation of a solids separation and removal system which protect membranes in its new, state-of-the-art membrane bioreactor (MBR) addition. Meanwhile, immediate maintenance benefits have been gained through elimination of aerator plugging in its three lagoons...(more)

More case histories...

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 Action shots wanted!
Call For Photographs

This weeks photo is of a 100 cu. ft. Dryvac filter press installed at a membrane bio-reactor facility supplied by Dehydration & Environmental Systems (DES). The Dryvac unit is used to dewater the biosolids produced by the MBR to 75% solids.

Photo courtesy Bob West of DES.

 

Send us your photos:  We would love to have your photo of a water or wastewater treatment "action shot" for inclusion on our home page, free of charge.  Send your photograph and description to:  news@waterandwastewater.com

 

 Member of the Month
Dr. Michael Richard, Microbiologist

Michael is a wastewater treatment microbiologist and he provides microbiological analysis and filament identification for bulking, foaming and other treatment problems for activated sludge systems, lagoons and filters.  He is the co-author of the definitive manual on activated sludge microbiology and has received numerous awards.

Click here to visit his web site.

Michael has become a member of the Help Forum this Fall.

Click here to read his profile.

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