Tag: hydraulic design
Introduction In the realm of municipal wastewater treatment, the handling of thickened sludge, scum, and septage presents a persistent challenge: the increasing prevalence of non-dispersible solids. While engineers frequently turn to positive displacement technologies for these viscous fluids, Double Disc Pump Clogging and Ragging: How to Reduce Blockages remains a critical operational concern. Despite being […]
Introduction to PC Pump Intake Hydraulics One of the most persistent and expensive failure modes in municipal wastewater treatment plants involves the premature destruction of progressive cavity (PC) pump stators. While often blamed on “bad rubber” or manufacturing defects, a significant percentage of these failures are actually hydraulic issues rooted in the civil and mechanical […]
Introduction One of the most persistent and costly failures in municipal wastewater collection systems is not the mechanical failure of the pump itself, but the failure of the intake hydraulics. Engineers frequently specify high-efficiency, robust pumping equipment, only to place it into a geometry that guarantees reduced lifespan. A significant percentage of premature bearing failures, […]
INTRODUCTION One of the most persistent and costly misconceptions in municipal and industrial water treatment is viewing a wet well merely as a concrete holding tank. In reality, the wet well is a complex hydraulic structure that dictates the reliability of the pumping equipment. A startling number of premature pump failures—often attributed to “defective manufacturing”—are […]
Introduction One of the most frequent points of failure in municipal pumping infrastructure involves the misapplication of pump geometry to the wet well environment. While submersible non-clog pumps dominate small to medium sewage lift stations, engineers frequently turn to vertical turbine pumps (VTPs) for high-flow, high-head, or footprint-constrained applications. However, a staggering number of these […]
Introduction to Intake Hydraulics For municipal and industrial engineers, the physical geometry of a pump station is often treated as secondary to the selection of the pump itself. However, industry data suggests that nearly 30% of premature pump failures—manifesting as vibration, cavitation damage, and bearing wear—are directly attributable to poor intake conditions rather than mechanical […]
FACILITY BASIC INFORMATION Plant Name: Boulder Water Resource Recovery Facility (formerly 75th Street WWTF)Location: 4049 75th Street, Boulder, Boulder County, ColoradoOperating Authority: City of Boulder Utilities DepartmentDesign Capacity: 25.0 MGD (Hydraulic)Current Average Flow: ~13.5 MGDPopulation Served: ~108,000 residents (plus substantial commercial/industrial/university base)Service Area: City of Boulder and Gunbarrel Improvement DistrictReceiving Water Body: Boulder Creek (Segment […]
Introduction Clarification remains the ubiquitous workhorse of municipal and industrial wastewater treatment, yet the specification of clarifier mechanisms is frequently reduced to a “copy-paste” exercise from previous projects. This oversight often leads to substantial long-term consequences: hydraulic instability, premature drive failure, and chronic solids carryover that threatens permit compliance. In the United States market, two […]
Membrane Bioreactor Technology: Advanced Treatment for Modern Facilities Fundamental Principles of Membrane Bioreactor Technology Membrane bioreactor technology (MBR) excels in integrated wastewater treatment, particularly for facilities aiming to enhance effluent quality while managing space constraints. It fits best when high-quality effluent is necessary for water reuse or when dealing with complex industrial wastewater that requires […]
Introduction In high-head hydraulic applications and critical pump control scenarios, the margin for error is effectively zero. A single cavitation event or a failure to dissipate energy correctly can lead to catastrophic structural damage, ruptured penstocks, or destroyed downstream assets. Engineers are often faced with a distinct choice between legacy robustness and modern control versatility. […]