Tag: frequently asked questions

Mar 10
Selecting and Maintaining Gould Pumps: A Practical Guide for Municipal and Industrial Operators

When a gould pump goes down at a municipal station the consequences are immediate: bypasses, regulatory headaches, and costly emergency repairs. This hands-on guide shows operators and engineers how to translate a wastewater duty point into the right Goulds model, size and commission the pump with proper NPSH margin, implement preventive maintenance and condition monitoring, […]

Mar 07
Mud Valves Maintenance: Common Failure Modes and Field Repairs

Introduction In the hierarchy of water and wastewater treatment equipment, mud valves often occupy the lowest tier of attention—quite literally sitting at the bottom of sedimentation basins, clarifiers, and reservoirs. Yet, despite their simplicity, they represent a critical failure point. A single seized mud valve in a sedimentation basin can force a utility to drain […]

Mar 06
and Early Failure

Introduction In the lifecycle of water and wastewater treatment infrastructure, the most critical risk period often occurs immediately after startup. Reliability engineers refer to this phenomenon as the “infant mortality” phase of the bathtub curve, where installation errors, manufacturing defects, and specification mismatches lead to a spike in component failures. For municipal engineers and plant […]

Mar 06
Hydrant Flushers Installation Mistakes That Cause Leaks

Introduction For municipal water utilities, Non-Revenue Water (NRW) represents a significant financial and operational hemorrhage. While aging distribution networks are often the primary culprit, poor installation practices for ancillary equipment contribute disproportionately to this loss. Automatic flushing devices (AFDs) are essential tools for managing water age, maintaining chlorine residuals, and removing sediment in dead-end mains. […]

Mar 05
Butterfly Valves Automation: Actuation Options

Introduction In municipal water and industrial wastewater treatment, the failure of a large-diameter isolation valve to close during a pipe burst, or the inability of a filter effluent valve to modulate flow accurately, can result in catastrophic flooding, permit violations, and massive financial losses. Yet, during the specification phase, the interface between the valve and […]

Mar 04
Retrofit vs Replace: When to Upgrade Submersible in Aging Stations

Introduction Municipal wastewater infrastructure in North America and Europe is facing a critical convergence: aging assets and evolving waste streams. A significant percentage of lift stations commissioned between 1970 and 1990 are reaching the end of their design life. Simultaneously, the composition of modern wastewater—laden with non-dispersible synthetics and wipes—is wreaking havoc on hydraulic designs […]

Mar 04
Diaphragm Lifecycle Cost: CAPEX vs OPEX and Energy Payback

Introduction to Diaphragm Pump Economics For municipal and industrial engineers, the initial purchase price of a pump often dominates the procurement conversation. However, in the realm of positive displacement technology, fixating on the sticker price is a critical specification error. A detailed analysis of Diaphragm Lifecycle Cost: CAPEX vs OPEX and Energy Payback reveals that […]

Mar 03
Rotary Lobe Clogging and Ragging: How to Reduce Blockages

Introduction The operational landscape of municipal and industrial wastewater treatment has shifted dramatically over the last two decades. The influx of non-dispersible fibrous materials—commonly referred to as “flushable” wipes, synthetic rags, and hair accumulations—has created a chronic reliability crisis for positive displacement pumping equipment. For engineers designing sludge transfer systems or primary clarification wasting circuits, […]

Mar 02
Vertical Turbine Seal Failures: Causes

Introduction In municipal water and wastewater applications, the vertical turbine pump (VTP) is the workhorse of high-capacity fluid movement. However, it is also frequently the source of significant maintenance frustration. Industry data suggests that mechanical seals and packing account for over 35% of unscheduled pump repair events. For engineers and plant managers, the challenge is […]

Mar 01
Rotary Lobe Installation Best Practices (Wet Well Dry Pit and Rail Systems)

Introduction For decades, the default solution for moving wastewater and sludge has been the non-clog centrifugal pump. However, as modern wastewater streams become increasingly burdened with fibrous materials (“flushable” wipes) and solids content rises due to enhanced thickening processes, the traditional centrifugal curve is often pushed to its limit. Engineers frequently encounter a critical decision […]