INTRODUCTION In municipal and industrial water treatment, the “set it and forget it” mentality regarding chemical feed systems is a primary driver of operational inefficiency and compliance violations. While metering pumps and storage tanks are the muscles of the system, the instrumentation—specifically flow meters and level transmitters—acts as the nervous system. A surprising industry statistic […]
1. INTRODUCTION In the hierarchy of unit processes within municipal and industrial wastewater treatment facilities, solids conveyance systems often receive less design scrutiny than liquid stream biological processes. However, the mechanical transport of dewatered biosolids, screenings, and grit represents one of the most mechanically intensive and maintenance-critical operations in a treatment plant. The failure of […]
Introduction In municipal and industrial water treatment, the reliability of process analytics—pH, conductivity, dissolved oxygen, and turbidity—often hinges not on the sensor electronics, but on the mechanical interface with the process stream. A surprising 25% of premature sensor failures in wastewater applications are attributed to improper mounting, poor flow dynamics at the insertion point, or […]
1. Introduction In the context of municipal and industrial water and wastewater treatment, aeration blowers represent the single most critical active component in the biological treatment process. They serve as the “lungs” of the plant, delivering the necessary oxygen to microorganisms within activated sludge basins, membrane bioreactors (MBR), and aerobic digesters. From an energy standpoint, […]
Introduction The safety and structural integrity of anaerobic digesters rely entirely on the precise management of internal pressures. For decades, the specification of gas safety equipment has largely been a binary choice in the North American market. Engineers evaluating Varec Biogas (Ovivo) vs Shand & Jurs for Digestion applications are navigating a landscape defined by […]
Introduction to Ozone System Engineering Ozone generation is one of the most chemically potent yet operationally complex technologies in the water treatment arsenal. Unlike UV or chlorination, ozone is generated on-site, requiring a sophisticated integration of power supply, gas preparation, cooling thermodynamics, and mass transfer mechanics. For municipal and industrial engineers, the challenge is rarely […]
Introduction One of the most frequent points of failure in decentralized wastewater treatment is the misalignment between the chosen technology and the operational reality of the municipality. Engineers often design for steady-state compliance, overlooking the fact that small-to-mid-sized plants—ranging from 0.05 to 2.0 MGD—often face the most volatile hydraulic loading and the leanest staffing levels. […]
1. Introduction Water softening is a critical unit process in both municipal water treatment and industrial process water preparation. It addresses the presence of dissolved calcium, magnesium, and other polyvalent cations that constitute “hardness.” For municipal consulting engineers and utility decision-makers, the selection of water softening systems is rarely a simple procurement exercise; it is […]
Introduction In municipal and industrial wastewater treatment, volume reduction is the single most effective method for controlling downstream costs. By thickening Waste Activated Sludge (WAS) from a typical 0.5–1.0% solids concentration to 5–7%, facilities can reduce the hydraulic volume sent to digesters or holding tanks by up to 85%. However, selecting the right equipment to […]
INTRODUCTION In the landscape of wastewater treatment, the secondary clarifier is often the ultimate bottleneck of the activated sludge process. While biological reactors get the glory for nutrient removal, the clarifier is the final gatekeeper of effluent quality. A surprising statistic in the industry is that nearly 50% of clarifier performance issues are not related […]