Tag: Reliability
INTRODUCTION Dewatering pumps are frequently the “set it and forget it” workhorses of municipal wastewater bypass operations, mining sites, and heavy construction projects. Unfortunately, this mindset often persists until a critical failure results in a flooded excavation, a permit violation for sanitary sewer overflow, or catastrophic downtime. A common misconception among junior engineers is that […]
Introduction The failure of a chemical feed system or sludge transfer unit in a water treatment plant often isn’t caused by a defective pump; it is caused by a failure in the commissioning process. In municipal and industrial applications, up to 60% of early-life equipment failures can be traced back to improper installation, inadequate pipe […]
Introduction The anaerobic digester gallery is arguably the most complex and hazardous environment within a Water Resource Recovery Facility (WRRF). Engineers are tasked with balancing two volatile forces: the biological/hydraulic requirement to keep sludge moving and heated, and the thermodynamic requirement to safely contain and manage explosive methane gas. A single specification error in either […]
Introduction One of the most frequent points of failure in modern water and wastewater infrastructure is not the mechanical failure of a pump or the structural collapse of a clarifier, but the “digital blindness” caused by an inadequate Supervisory Control and Data Acquisition (SCADA) system. Industry statistics indicate that nearly 40% of unscheduled downtime in […]
Introduction Grit removal represents one of the most abrasive and maintenance-intensive unit processes in municipal wastewater treatment. Engineers and plant superintendents frequently grapple with a critical reliability paradox: while grit capture technologies have advanced significantly, the pumps tasked with transporting that captured slurry to classifiers often remain the weakest link. A single failure in the […]
1. Introduction In the modern landscape of municipal and industrial water and wastewater treatment, the electric valve actuator serves as the critical interface between the control room (SCADA) and the physical process. While the valve body itself—whether a gate, butterfly, plug, or ball valve—dictates the hydraulic characteristics of the system, the electric actuator determines the […]
Introduction One of the most visible failures in municipal water distribution is the overflow of an elevated storage tank. Beyond the public embarrassment of a “waterfall” cascading down a tower in the town center, the engineering consequences include structural icing loads in winter, erosion at the foundation, and significant wasted pumping energy. While SCADA systems […]
Introduction to Valve Specification in Municipal Infrastructure In municipal water and wastewater infrastructure, valves typically represent less than 5% of the capital expenditure (CAPEX) of a treatment plant or collection system. However, industry reliability data suggests that valve failures, leakage, and actuation issues can account for up to 60% of the unscheduled maintenance operational expenditure […]
Introduction to PLC & Control Platforms in Water & Wastewater In the municipal and industrial water sector, the Programmable Logic Controller (PLC)—often evolving into the Programmable Automation Controller (PAC)—serves as the central nervous system of treatment and distribution infrastructure. Unlike discrete manufacturing, where systems may shut down for retooling, water and wastewater treatment plants (WTPs […]
1. Introduction In the hydraulic landscape of municipal and industrial water management, propeller and axial flow pumps occupy a specific, critical niche: the movement of large volumes of water at relatively low heads. Unlike radial flow centrifugal pumps that rely on centrifugal force to generate pressure, axial flow pumps utilize the lifting action of propeller […]