Tag: strategies

Feb 26
Primary, Secondary, and Tertiary Treatment: Complete Wastewater Process

Understanding primary secondary tertiary treatment is where permits, budgets, and operations collide for municipal plants. This article gives municipal engineers, licensed operators, and equipment manufacturers concise, practitioner-focused guidance: quantitative performance ranges, key design and control parameters, sizing rules of thumb, and the retrofit tradeoffs that actually determine project success. Expect actionable monitoring strategies, common failure […]

Feb 26
Commissioning Propeller Pump: Startup Checklist and Acceptance Tests

Introduction to High-Volume Pumping Systems In the realm of municipal stormwater management and large-scale raw water intake, the axial flow (propeller) pump is the workhorse of the industry. However, these high-flow, low-head machines are notoriously sensitive to installation conditions and hydraulic environments. A surprising statistic from reliability studies indicates that nearly 60% of premature failures […]

Feb 26
Horizontal End Suction Pumps: Cast Iron vs Stainless vs Duplex

Introduction One of the most persistent failure modes in municipal and industrial fluid handling isn’t mechanical overload—it is the mismatch between pump metallurgy and fluid chemistry. Engineers often rely on legacy specifications, copying and pasting “Cast Iron Construction” for applications that have evolved in acidity or abrasiveness, or conversely, over-specifying exotic alloys for benign services, […]

Feb 26
Retrofit vs Replace: When to Upgrade Propeller Pump in Aging Stations

INTRODUCTION The vast majority of municipal flood control and large-scale raw water intake infrastructure in North America was constructed between the 1950s and 1980s. Today, engineers face a critical ticking clock: massive concrete volute or vertical column axial flow pumps are reaching the end of their second or third lifecycle. The challenge is rarely as […]

Feb 25
Vertical Turbine VFD Setup: Preventing Overheating

INTRODUCTION In municipal water distribution and wastewater treatment, the vertical turbine pump (VTP) is a workhorse, valued for its efficiency and small footprint. However, when paired with Variable Frequency Drives (VFDs) without rigorous thermal and mechanical analysis, these systems frequently suffer from premature failure. A surprising industry statistic suggests that up to 30% of vertical […]

Feb 24
Submersible Troubleshooting: Symptoms

Introduction In municipal wastewater lift stations and industrial effluent sumps, the submersible pump is often the most critical, yet least visible, asset. Because these units operate beneath the liquid surface, visual inspection during operation is impossible. Consequently, engineers and operators must rely heavily on external data and performance anomalies to identify impending failures. A surprising […]

Feb 23
Clarifier Tanks: How They Separate Solids in Treatment

Clarifier Tanks: How They Separate Solids in Treatment Article Overview Article Type: Informational Primary Goal: Explain how clarifier tanks remove and concentrate suspended solids in wastewater, provide the engineering principles and design parameters used to size and operate clarifiers, and give practical troubleshooting, retrofit, and vendor selection guidance for municipal and industrial wastewater professionals Who […]

Feb 23
Diaphragm Pump Curve Reading for Operators (BEP Runout Shutoff and Control)

INTRODUCTION One of the most persistent errors in municipal and industrial fluid handling involves applying centrifugal pump logic to positive displacement equipment. Engineers often approach pump curves expecting a single line intersecting a system curve, but when faced with an Air-Operated Double Diaphragm (AODD) performance chart, they encounter a complex grid of air pressures, air […]

Feb 21
Propeller Pump Troubleshooting: Symptoms

Introduction In high-volume municipal flood control, stormwater management, and industrial water transport, the axial flow “propeller” pump is the workhorse of the hydraulic world. However, their unique specific speed characteristics and sensitivity to intake conditions make them prone to issues that differ significantly from standard centrifugal pumps. Engineers and operators frequently overlook the subtle precursors […]

Feb 21
Transfer Pump Installation Best Practices (Wet Well Dry Pit and Rail Systems)

INTRODUCTION One of the most persistent challenges in municipal and industrial fluid handling is not the pump itself, but the configuration of the installation. Engineers frequently encounter systems where high-quality rotating assemblies fail prematurely due to poor intake design, inaccessible valving, or structural resonance—issues directly tied to the physical installation method. Statistics from major utility […]