Tag: frequently asked questions

Feb 21
Retrofit vs Replace: When to Upgrade Misc. Pumps in Aging Stations

Introduction In municipal and industrial water treatment infrastructure, the reliability of auxiliary equipment often dictates the resilience of the entire process. While massive raw sewage lift pumps garner the majority of capital planning attention, the failure of miscellaneous pumps—seal water systems, polymer feed pumps, sampling units, and dry-pit sump pumps—frequently triggers permit violations or costly […]

Feb 20
Selection Guide: How to Specify Dewatering Pump for Wastewater Treatment Plants

Introduction In the hierarchy of wastewater treatment equipment, process pumps often receive the bulk of engineering attention. However, the humble dewatering pump acts as the critical fail-safe for plant operations. Engineers frequently encounter a scenario where a tank needs emergency draining, or a gallery floods during a storm event, only to find the portable or […]

Feb 20
Diaphragm Seal Failures: Causes

Introduction In municipal water and industrial wastewater treatment facilities, pressure instrumentation is the sensory nervous system of the process. Yet, a surprising number of process upsets, pump protection failures, and chemical dosing errors can be traced back to a single, often overlooked component: the diaphragm seal (or chemical seal). Engineers frequently treat these isolation devices […]

Feb 19
Metering Pumps Materials Selection: Cast Iron vs Stainless vs Duplex in Wastewater

Introduction In municipal and industrial wastewater treatment, the precision of chemical dosing is directly linked to process compliance, yet the longevity of the dosing equipment is often compromised by material mismatching. A common point of failure in chemical feed systems is not the mechanical drive mechanism, but the degradation of wetted parts due to unforeseen […]

Feb 19
Progressive Cavity Wet Well Design and Minimum Submergence to Prevent Vortexing

Introduction to PC Pump Intake Hydraulics One of the most persistent and expensive failure modes in municipal wastewater treatment plants involves the premature destruction of progressive cavity (PC) pump stators. While often blamed on “bad rubber” or manufacturing defects, a significant percentage of these failures are actually hydraulic issues rooted in the civil and mechanical […]

Feb 18
Submersible Materials Selection: Cast Iron vs Stainless vs Duplex in Wastewater

Introduction to Submersible Pump Metallurgy One of the most persistent and costly challenges in modern wastewater management is the premature degradation of submersible pumping equipment due to shifting influent chemistry. As water conservation efforts reduce flow rates, wastewater becomes more concentrated. Simultaneously, longer retention times in force mains and collection basins accelerate septicization, leading to […]

Feb 17
Non-Clog Wastewater Pumps Wet Well Design and Minimum Submergence to Prevent Vortexing

Introduction One of the most persistent and costly failures in municipal wastewater collection systems is not the mechanical failure of the pump itself, but the failure of the intake hydraulics. Engineers frequently specify high-efficiency, robust pumping equipment, only to place it into a geometry that guarantees reduced lifespan. A significant percentage of premature bearing failures, […]

Feb 16
Peristaltic Troubleshooting: Symptoms

Introduction Peristaltic pumps (often referred to as hose pumps or tube pumps) are frequently selected for their ability to handle aggressive chemicals, viscous sludge, and shear-sensitive fluids in water and wastewater treatment. However, despite their mechanically simple design—typically involving a rotor compressing a hose—they present a unique set of operational challenges. A surprising industry statistic […]

Feb 14
Activated Carbon Filtration: Removing Contaminants from Water

Activated Carbon Filtration: Removing Contaminants from Water Article Overview Article Type: Informational Primary Goal: Provide municipal engineers, wastewater treatment operators, plant designers, and equipment manufacturers with a technical, implementation-focused guide to activated carbon filtration covering mechanisms, contaminant scope, design calculations, operational practices, monitoring, regeneration and disposal options, vendor selection, and real-world performance data so they […]

Feb 14
Selection Guide: How to Specify Peristaltic for Wastewater Treatment Plants

Introduction In the complex hydraulics of a modern wastewater treatment plant (WWTP), the peristaltic pump—often referred to as a hose pump or tube pump—occupies a critical niche that centrifugal technologies cannot fill. While engineers are intimately familiar with pump curves for water transfer, the specification of positive displacement equipment for abrasive sludge or off-gassing chemicals […]