Category: Blog

Introduction For municipal and industrial consulting engineers, the butterfly valve is often treated as a commodity item—a simple isolation device inserted into piping isos without much thought given to the manufacturer beyond the flange rating. This oversight is a primary driver of premature seal failure, actuator sizing errors, and unexpected downtime. Statistics from major utilities […]

Designing and Operating Efficient Effluent Treatment Plants Regulatory Framework and Compliance Standards Did you know that nearly 40% of U.S. wastewater treatment plants are struggling to meet regulatory requirements? That's a staggering figure, especially when you consider the critical role these facilities play in protecting public health and the environment. If you're operating an effluent […]

Introduction In the municipal water and wastewater sector, the butterfly valve is the workhorse of isolation and flow control for large-diameter piping. However, a pervasive issue continues to plague capital improvement projects: the “specification inertia” where engineers copy-paste valve specifications without re-evaluating the current manufacturing landscape. This often leads to suboptimal lifecycle performance, particularly regarding […]

Introduction to Valve Specification in Municipal Infrastructure In municipal water and wastewater infrastructure, valves typically represent less than 5% of the capital expenditure (CAPEX) of a treatment plant or collection system. However, industry reliability data suggests that valve failures, leakage, and actuation issues can account for up to 60% of the unscheduled maintenance operational expenditure […]

Introduction The escalation of non-dispersible solids in modern wastewater—primarily synthetic wipes, rags, and fibrous materials—has fundamentally changed the operational baseline for municipal lift stations and treatment plants. Engineers are increasingly forced to move beyond simple solid-handling pumps to aggressive solids reduction strategies. A critical decision point in this defense strategy is the selection of Wilo […]

Introduction For municipal and industrial wastewater engineers, the management of solids—specifically the reduction of ragging, stringy materials, and debris—remains one of the costliest operational challenges. Unscheduled downtime due to clogged pumps or damaged downstream instrumentation costs utilities millions annually in labor and equipment replacement. When evaluating solids reduction technologies, engineers often face a critical fork […]

The Modified Ludzack-Ettinger Process: Optimizing Nitrogen Removal Fundamentals of the Modified Ludzack-Ettinger Process When it comes to nitrogen removal, the modified Ludzack-Ettinger process is like that secret ingredient in grandma's famous recipe — you know it makes all the difference, but you just can’t put your finger on why. This process isn’t just a fancy […]

Introduction In the realm of municipal and industrial wastewater management, the failure of a grinder pump due to ragging or jamming is rarely a minor inconvenience—it is a distinct operational hazard that leads to Sanitary Sewer Overflows (SSOs), costly emergency call-outs, and accelerated equipment degradation. With the increasing prevalence of “non-flushable” wipes and high-tensile synthetic […]

Introduction to Pressure Relief in Hydraulic Systems In municipal and industrial fluid handling, the difference between a reliable system and a catastrophic failure often rests on a single component: the pressure relief valve. Engineers frequently design pumping stations and transmission mains focusing heavily on pump curves and pipe schedules, yet they often treat surge protection […]

Introduction The escalation of non-dispersible solids in municipal wastewater streams—colloquially known as the “flushable wipes” crisis—has fundamentally altered how consulting engineers and utility directors approach pump station design. A decade ago, 3-inch solids handling capacity was sufficient for most municipal lift stations. Today, the tensile strength of modern synthetic fibers creates roping and matting that […]